Unit of competency Outline

Date retreived
22/07/2026 5:51 AM AWST

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Set up and tune a process

Set up and tune a process

Unit of competency
National Code
PMC553000
State Code
BAH27
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2016
View on TGA
State Implementation and Classification
Approved Date
05/08/2016
Field of Education
030717 - Plant And Machine Operations
Original Release Date
05/08/2016
Nominal Hours
40
Description
This unit of competency covers the skills and knowledge required to set up and tune a process as typically required for start-up, job change and equipment changes in preparation for production.This unit of competency applies to experienced operators, leading hands, supervisors or those in similar roles who are required to shut down and isolate equipment, prepare and set up equipment, make adjustments to remedy faults and non-conformity and solve problems within area of responsibility. This unit of competency applies to an experienced operator demonstrating theoretical and technical knowledge and well developed skills in situations that require some discretion and judgement. The experienced operator may work alone or as a member of a team or group and will work in liaison with other shift team members, team leader and supervisor, as appropriate.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Prepare for equipment/change parts installation
  • 1.1 Identify all safety and emergency procedures
  • 1.2 Shut down equipment in accordance with procedures/work instructions and manufacturer specifications
  • 1.3 Isolate equipment according to procedures/work instructions
  • 1.4 Remove ancillary equipment in accordance with procedures/work instructions and manufacturer specifications
  • 1.5 Complete records and logs for removal of equipment or change parts
2 Prepare the process for production
  • 2.1 Consult the production schedule to determine the product to be manufactured
  • 2.2 Ensure that the raw materials are available as required
  • 2.3 Ensure that the equipment/change parts, ancillaries and fixtures are available as required
  • 2.4 Perform pre-instalment equipment preparation according to procedures/work instructions
  • 2.5 Ensure that the equipment is in a safe condition for use
3 Set up process
  • 3.1 Perform checks and tests to product and equipment specifications
  • 3.2 Ensure alignment of all equipment according to product specifications and procedures/work instructions
  • 3.3 Ensure that process/equipment is set up as required for the production schedule
4 Tune the process
  • 4.1 Monitor operation and compare with standard operating procedures (SOPs) for appropriate operation
  • 4.2 Identify any deviation from standard performance
  • 4.3 Identify the cause of the deviation and take action
  • 4.4 Make adjustments to the equipment settings, process conditions or raw materials to bring production into specification
  • 4.5 Continue monitoring operation and making adjustments until product/equipment is within specification
5 Respond to problems
  • 5.1 Identify possible routine and non-routine problems in the equipment or process
  • 5.2 Determine problems needing action
  • 5.3 Determine possible fault causes
  • 5.4 Rectify problem using appropriate solution within area of responsibility
  • 5.5 Report problems outside area of responsibility to designated person
6 Control hazards
  • 6.1 Identify hazards from the job to be done
  • 6.2 Identify other hazards in the work area
  • 6.3 Assess the risks arising from those hazards
  • 6.4 Implement measures to control those risks in line with procedures
No information
No information
Replaces
State Code National Code Title Type
WA957 PMC553000C Set up and tune a process Unit of competency
Replaced By
State Code National Code Title Type
OAF32 MSMPMC401 Set up and tune a process Unit of competency