Unit of competency Outline

Date retreived
23/07/2026 6:42 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Fabricate frame structures

Fabricate frame structures

Unit of competency
National Code
AURVTT3016
State Code
WF568
TGA Status
Deleted
DTWD Status
Deleted
Current Release Number
1.00
Current Release Date
17/01/2013
State Implementation and Classification
Approved Date
08/07/2013
Field of Education
030513 - Upholstery And Vehicle Trimming
Original Release Date
08/07/2013
Nominal Hours
24
Description
This unit covers the competence required to fabricate (measure, select material and attachments, cut, make up/assemble and fit) and install frame structures.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Notes
Elements and Performance Criteria
1. Prepare for fabrication work
  • 1.1. Information for work is accessed from manufacturer/ component supplier specifications and interpreted.
  • 1.2. WHS requirements, including personal protection needs, are observed throughout the work.
  • 1.3. Materials are selected and inspected for quality.
  • 1.4. Components, tooling and equipment for fabrication are identified, selected and prepared in accordance with worksite procedures.
  • 1.5. Procedures are determined to minimise waste material.
  • 1.6. Procedures are identified for maximising energy efficiency while completing the job.
2. Measure job and determine frame requirements
  • 2.1. Information for measuring and determining frame requirements is interpreted and followed.
  • 2.2. Measurements are accessed from manufacturer/component supplier specifications and/or from directly measured fitting requirements.
  • 2.3. Frame dimensions are confirmed against job/customer requirements.
3. Select frame materials and attachments/joiners
  • 3.1. Information for selection of materials and attachments/ joiners is interpreted and followed.
  • 3.2. Materials type and size are selected according to frame dimension, in-service environment and customer requirements.
  • 3.3. Attachment methods and materials are selected according to industry regulations/guidelines, WHS legislation, and enterprise procedures/policies.
4. Cut materials, fit frame attachments/joiners and assemble frame
  • 4.1. Information for cutting materials, fitting of attachments/ joiners and assembly is interpreted and followed.
  • 4.2. Tooling and equipment are used for cutting and fitting attachments/joiners.
  • 4.3. Cutting, attachment/joiner fitting and assembly is carried out and completed in accordance with work plan and specifications.
  • 4.4. Component lengths, fittings and frame assembly dimensions are checked for conformity to specifications in accordance with worksite procedures.
  • 4.5. All cutting, fitting and assembly operations are carried out according to industry regulations/guidelines, WHS legislation, and enterprise procedures/policies.
5. Fit fabricated frame structure
  • 5.1. Fitting is completed without causing damage to equipment, component/system or machinery.
  • 5.2. Information for fitting fabricated frame is interpreted and followed.
  • 5.3. Frame fitting is carried out and completed in accordance with work plan and specifications.
  • 5.4. Production is checked for conformity to specifications in accordance with worksite procedures.
6. Install and fasten frame structure
  • 6.1. Information for installation and fastening is interpreted and followed.
  • 6.2. Installation and fastening processes and methods are accessed from manufacturer/component supplier specifications and/or determined from existing fitting.
  • 6.3. Installation and fastenings are checked for conformity to manufacturer/component supplier specifications and vehicle operational requirements.
7. Clean up work area and maintain equipment
  • 7.1. Material that can be reused is collected and stored.
  • 7.2. Waste and scrap is removed following workplace procedure.
  • 7.3. Equipment and work area are cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • 7.4. Unserviceable equipment is tagged and faults identified in accordance with workplace procedures.
  • 7.5. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  • 7.6. Tooling is maintained in accordance with workplace procedures.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Methods
Methods are to include:
material selection, measuring, cutting, mechanical fastening, wire swaging, shaping, bending, riveting, and fitting
dismantling, assembling, fitting, fixing.
Frame structures
Frame structures may be those in recreational equipment, marine craft, aircraft, heavy vehicles, plant and agricultural equipment.
WHS
WHS requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances.
Personal protective equipment
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices.
Safe operating procedures
Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors.
Emergency procedures
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation.
Environmental requirements
Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management.
Quality requirements
Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures.
Statutory/regulatory authorities
Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice.
Tooling and equipment
Tooling and equipment may include hand tooling, power tooling, air tooling, specialist tooling, rivet gun and rivets, machines, drills, cutting equipment, measuring and assembly equipment (straight edge, tape, square).
Materials
Materials may include stainless steel hardware, bow sets, fasteners, stainless steel wire and tube, and aluminium tube.
Communications
Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers.
Information/documents
Sources of information/documents may include:
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
safe work procedures related to fabrication and installation of frame structures
regulatory/legislative requirements pertaining to automotive industry, including Australian Design Rules
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian Standards.
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:
observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
fabricating a range of frame structures following production processes
measuring job and determining frame requirements
selecting frame materials and attachments
assembling and fitting/attaching frame
monitoring production processes, specifications and outputs
completing post-activity housekeeping.
Context of, and specific resources for assessment
Application of competence is to be assessed in the workplace or simulated worksite.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with regulatory requirements, including Australian Standards.
The following resources should be made available:
workplace location or simulated workplace
materials relevant to fabrication and installation of frame structures
equipment, hand and power tooling appropriate to fabrication and installation of frame structures
activities covering mandatory task requirements
specifications and work instructions.
Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package.
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge.
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies.
Assessment may be applied under project related conditions and require evidence of process.
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
Replaces
State Code National Code Title Type
W5232 AURV331423DA Fabricate and install frame structures Unit of competency