Unit of competency Outline
Date retreived
23/07/2026 1:43 AM AWST
23/07/2026 1:43 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Establish and supervise dust control procedures in a grain processing enterprise
Establish and supervise dust control procedures in a grain processing enterprise
Unit of competency
National Code
FDFGR4004A
FDFGR4004A
State Code
WE608
WE608
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
04/08/2014
Field of Education
030307 - Food Processing Technology
Original Release Date
04/08/2014
Nominal Hours
60
Description
This Unit applies to the establishment and supervision of dust control procedures in a grain milling enterprise. It includes procedures for the identification of risk factors, establishment of preventative and hygiene measures, use of explosion relief and fire suppression systems and arranging training for employees.
Notes
Elements and Performance Criteria
1. Monitor dust explosion risk factors
- 1.1 Establish and monitor procedures for detecting potential explosive atmosphere.
- 1.2 Set procedures for reporting visible dust leaks.
- 1.3 Establish and enforce no smoking policy.
- 1.4 Establish and monitor reporting regime for potential ignition sources.
- 1.5 Establish and supervise manual and automatic temperature, smoke and moisture monitoring for all grain, flour, feed and other byproduct storage.
- 1.6 Establish systems to minimise fungal and insect infestation caused temperature increases.
2. Establish dust control procedures
- 2.1 Install and monitor dust aspiration or suction ventilation systems.
- 2.2 Establish dust checking procedures for all confined spaces.
- 2.3 Establish monitoring procedures for dust collector performance and output.
- 2.4 Establish procedures for resealing of all dust leaks.
- 2.5 Undertake random and periodical checks on performance of dust control procedures.
- 2.6 Assess and approve any variation in cleaning and hygiene procedures.
- 2.7 Minimise storage of combustible materials in mill.
- 2.8 Establish minimum dust levels for mandatory use of personal protective equipment.
- 2.9 Establish procedures for monitoring and control of environmental dust release.
3. Integrate equipment use, monitoring and maintenance with dust control procedures
- 3.1 Establish regular cleaning schedule for all surfaces in contact with graining or flour.
- 3.2 Establish mill equipment condition monitoring schedule with maintenance department.
- 3.3 Establish regular lubrication schedules for bearings, pulleys, shafts and other moving and friction surfaces.
- 3.4 Use anti-static materials where possible.
- 3.5 Establish approval, tagging and monitoring procedures for use of all portable tools and equipment in mill.
4. Establish fire and dust explosion suppression systems
- 4.1 Review adequacy of current dust control and dust explosion relief equipment and arrange for any required maintenance.
- 4.2 Arrange for any required additional dust control/dust explosion relief equipment in existing protected areas.
- 4.3 Investigate potential for use of fire and explosion suppression systems in areas not currently protected.
- 4.4 Locate and establish inspection regime for all explosion relief panels.
- 4.5 Set test and maintenance procedures for all existing fire and explosion suppression systems.
5. Supervise dust and fire control training
- 5.1 Identify fire and dust wardens for mill areas.
- 5.2 Establish emergency procedures.
- 5.3 Identify dust and fire control content for use in induction training.
- 5.4 Identify training needs of existing employees.
- 5.5 Establish dust and fire control training arrangements.
The range statement relates to the Unit of Competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Mill
The term mill is used to refer to the whole mill site including the actual milling equipment, equipment used for associated processes, and transport, warehouse, maintenance, testing and administration facilities.
Dust
Dust refers to grain, flour and other combustible particles found in a grain enterprise that are capable of suspension in air.
Potential ignition sources
Potential ignition sources are any sources that may generate sparks or sufficient heat to start combustion and include:
naked flames
welding
equipment sparking
hot equipment ( motors etc.)
smoking
hot spots in grain and flour storage
static electricity.
Dust and fire control training arrangements may include:
appointment of internal trainers
training delivered by equipment suppliers
appointment of an external training provider
setting an allocation for dust and fire control training in the training budget
rostering of employees for training
establishing training records
conduct of drills and exercises.
Mill
The term mill is used to refer to the whole mill site including the actual milling equipment, equipment used for associated processes, and transport, warehouse, maintenance, testing and administration facilities.
Dust
Dust refers to grain, flour and other combustible particles found in a grain enterprise that are capable of suspension in air.
Potential ignition sources
Potential ignition sources are any sources that may generate sparks or sufficient heat to start combustion and include:
naked flames
welding
equipment sparking
hot equipment ( motors etc.)
smoking
hot spots in grain and flour storage
static electricity.
Dust and fire control training arrangements may include:
appointment of internal trainers
training delivered by equipment suppliers
appointment of an external training provider
setting an allocation for dust and fire control training in the training budget
rostering of employees for training
establishing training records
conduct of drills and exercises.
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this Unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this Unit
Evidence of ability to:
assess equipment and processes for dust explosion and fire risk
into dust and fire control procedures into standard operating procedures for all employees
identify dust and fire control training requirements
consult with internal department heads and external organisations on dust control procedures.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, food safety, quality and environmental requirements
equipment manuals including operating parameters
specifications, control points and processing parameters
break and reduction roll process and related equipment and services
conditioned grain suitable for the break and reduction roll process
sampling schedules and test procedures and equipment as required
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.
Method of assessment
This Unit should be assessed together with core Units and other Units of Competency relevant to the function or work role.
Guidance information for assessment
To ensure consistency of performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this Unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this Unit
Evidence of ability to:
assess equipment and processes for dust explosion and fire risk
into dust and fire control procedures into standard operating procedures for all employees
identify dust and fire control training requirements
consult with internal department heads and external organisations on dust control procedures.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, food safety, quality and environmental requirements
equipment manuals including operating parameters
specifications, control points and processing parameters
break and reduction roll process and related equipment and services
conditioned grain suitable for the break and reduction roll process
sampling schedules and test procedures and equipment as required
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.
Method of assessment
This Unit should be assessed together with core Units and other Units of Competency relevant to the function or work role.
Guidance information for assessment
To ensure consistency of performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BBH28 | FBPGRA4004 | Establish and supervise dust control procedures in a grain processing enterprise | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J263 | FDF41012 | Certificate IV in Flour Milling | Qualification |