Unit of competency Outline

Date retreived
23/07/2026 6:53 AM AWST

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Set up machine for complex laminating

Set up machine for complex laminating

Unit of competency
National Code
ICPCF381C
State Code
D3065
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
10/09/2014
Field of Education
030103 - Printing
Original Release Date
10/09/2014
Nominal Hours
50
Description
This unit describes the performance outcomes, skills and knowledge required to set up a machine for a range of complex laminating processes including laminating reel to reel, sheet to reel and reel to sheet.
Notes
Elements and Performance Criteria
1. Prepare for job
  • 1.1. Job specifications are read and interpreted from job documentation or production control system
  • 1.2. Set-up is planned and carried out correctly in minimum time with minimum wastage
2. Set up reel transportation system
  • 2.1. Unwind reel is set up and adjusted according to job specifications
  • 2.2. Webbing procedures are carried out
  • 2.3. Web control system is set up and adjusted according to job specifications
  • 2.4. Reels are spliced/joined according to job specifications
  • 2.5. Rewind reel is set up and adjusted according to job specifications
  • 2.6. Sheeter is set up and adjusted according to job specifications
3. Set up machine for complex laminating
  • 3.1. Application system cylinder is set up and adjusted according to job specifications
  • 3.2. Adhesive application system is set up and adjusted according to job specifications
  • 3.3. Binding pressures are set up and adjusted according to job specifications
  • 3.4. Drying system is set up and adjusted according to job specifications
4. Set up in-line unit(s)
  • 4.1. Minor in-line printing/converting/binding unit(s) are set up for basic process(es) and adjusted according to machine requirements and job specifications
  • 4.2. Assistance is given in set up of major in-line printing/converting/binding unit(s). (NOTE: if entire set up is completed, refer to appropriate competency standards)
5. Conduct sample run
  • 5.1. Raw material to be used for sample is organised correctly
  • 5.2. Machine is set up and operated to produce a specified sample according to OHS requirements, manufacturer's specifications and enterprise procedures
  • 5.3. Sample is visually inspected and/or tested or laboratory testing is organised according to enterprise procedures Impressions are made ensuring even result
  • 5.4. Results are interpreted to determine adjustment requirements
  • 5.5. Adjustment changes are carried out according to product and machine specifications
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Adhesives may include:
range of one or two component adhesives used in complex laminating.
In-line process may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Laminating process may include;
moisture, chemical and thermal cured, and extrusion process.
Laminating units may include:
range of manual, semi-automated, fully automated and computerised process control.
Substrate types may include:
range of absorbent and non-absorbent, transparent and non-transparent substrates within the major categories of paper, plastics and metals.
Substrate delivery may include:
wide and narrow reel handling systems.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
correctly set up machines for a range of complex laminating processes within production timeframes. At least one machine used must be fully automated
demonstrate an ability to find and use information relevant to the task from a variety of information sources
demonstrate all safety devices on the machine
competency must be demonstrated on any TWO of moisture, chemical and extrusion laminating. For each process set up a laminating machine (2 or more ply) to complete TWO jobs on different substrates and of different sizes (large/small formats including one in-line process) while demonstrating splicing techniques in minimum time according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these
off the job assessment must be undertaken in a closely simulated workplace environment.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
ICPCF220C Produce basic converted or finished product.
Replaces
State Code National Code Title Type
D0328 ICPCF381B Set up machine for complex laminating Unit of competency
Replaced By
State Code National Code Title Type
AUN81 ICPCBF381 Set up machine for complex laminating Unit of competency