Unit of competency Outline

Date retreived
22/07/2026 8:28 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Design fluid power systems

Design fluid power systems

Unit of competency
National Code
MEM234007A
State Code
S8102
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
21/12/2011
State Implementation and Classification
Approved Date
29/08/2014
Field of Education
030701 - Mechanical Engineering
Original Release Date
29/08/2014
Nominal Hours
36
Description
This unit of competency covers the design of fluid power systems, including pneumatic multi-actuator control systems; hydraulic systems, including hydrostatic transmissions, proportional and servo valve control, and programmable logic controllers (PLC). It includes occupational health and safety (OHS), regulatory requirements, automation safety and systematic design processes. Design considerations include dynamic loads and optimised control system response and stability.
Notes
Elements and Performance Criteria
1 Interpret design brief for fluid power systems
  • 1.1 Confirm the design brief and operational requirements with the client
  • 1.2 Establish technical, commercial and environmental parameters to the brief or contract
  • 1.3 Determine stakeholders to be consulted in design process
  • 1.4 Consider regulatory, sustainability or environmental issues relevant to the briefs
  • 1.5 Provide preliminary advice to client on the feasibility for realising the fluid power system design
2 Prepare concept proposal
  • 2.1 Analyse and establish worksite requirements for fluid power system realisation in conjunction with the client
  • 2.2 Undertake initial design investigations for fluid power system capacity and responsiveness
  • 2.3 Carry out required modelling, simulation and calculations using appropriate software, and test equipment to determine fluid power system, function, behaviour and safety
  • 2.4 Generate a range of possible solutions to the design
  • 2.5 Check feasibility and validate solutions against design criteria ensuring conformity to OHS requirements and relevant standards
  • 2.6 Determine social and sustainability implications of solutions
  • 2.7 Review concept proposals with client to identify preferred solution
3 Design fluid power system
  • 3.1 Develop selected fluid power design to meet specifications, including dimensioning, sizing and positioning of system components
  • 3.2 Evaluate sequence and mode control methods for multi-actuator circuit, stand alone and network designs for implementation
  • 3.3 Determine options for design of compressed air supply for a multi-application facility, if applicable
  • 3.4 Ensure that design solution is optimised with respect to the system specifications
  • 3.5 Develop fluid power design documentation, including drawings, circuit diagrams, specifications, operating instructions, manuals and training materials, if appropriate
  • 3.6 Check that the final design meets all required specifications and operational capabilities
  • 3.7 Consult with client and stakeholders to obtain sign-off on design
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Parameters to the brief or contract
The design brief may include the design of new equipment or fault analysis, rectification or modification to an existing design. Parameters to the design brief may include:
design cost and system capital cost
maintainability, product life cycle cost
durability, function, performance and aesthetics
energy and environmental sustainability and social issues
equipment availability and worksite restrictions
other special features and limits in the design brief
Sustainability

Sustainability may include:
resources and energy
social and economic
life cycle design of product raw material, solids and hazardous waste, and production by-products
contamination of land, air and stormwater pollutants, and discharge to sewerage
climate change
Appropriate software
Appropriate software may include software for:
computer-aided design (CAD)
circuit design and analysis
animation
simulation
modelling
performance analysis
Validation techniques
Validation techniques include:
comparison of traditional solutions for simple design problems with software solutions to the same design problems
review of previously implemented designs which were completed using the software
use of FMEA
Design criteria
Design criteria may include:
essential criteria, such as OHS and environmental criteria, which are pass/fail criteria for design option selection
desirable criteria, such as simplicity of design, which may be rated or scored to aid selection of design amongst options
OHS requirements
OHS requirements may include:
OHS Acts and regulations
relevant standards
industry codes of practice
risk assessments
registration requirements
safe work practices
state and territory regulatory requirements
Standards
Standards may include:
AS 4024.1-2006 Series Safety of machinery
AS/NZS ISO 31000:2009 Risk management - Principles and guidelines
NOHSC:1010 National standard for plant
NOHSC:1014 National standard for the control of major hazard facilities
AS 61508.1-2011 Functional safety of electrical/electronic/programmable electronic safety-related systems - General requirements
Sequence and mode control methods for multi-actuator circuit
Sequence may include:
sequential operations with or without conditional jumps
optimisation techniques
functions, such as:
timing, counting, stop start, cycle selection and boundary conditions
Control methods may include:
pneumatic and electrical relay cascade control
pneumatic and electrical relay step-sequenced control
PLC control
microcontrollers for special purpose machines
Stand alone and network control
Options for stand alone and network control of fluid power systems may include:
compressor control and application control
fluid powered machine control, including proportional-integral-derivative (PID) parameter control from remote host controller
communications bus systems and serial systems
distributed control systems (DCS)
system control and data acquisition (SCADA)
computer-integrated manufacture (CIM) options
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently:
interpret features of plant and equipment and parameters to the brief or contract
advise client based on discipline knowledge and OHS and regulatory standards
research sustainability implications and current industrial design techniques
determine OHS, regulatory and risk management requirements
investigate options for fluid power design
measure, model, calculate, analyse and use software and validation techniques
generate and evaluate a range of solutions for feasibility against design criteria
design optimum fluid power system solution
communicate, negotiate and review with stakeholders and client throughout process to obtain agreement on proposal and sign-off on design
document design with drawings, circuit diagrams, specifications and instructions.
Context of and specific resources for assessment
This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is, the candidate is not in productive work, then a simulated working environment must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the MEM05 Metal and Engineering Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of underpinning knowledge.
Assessment methods must be by direct observation of tasks and include questioning on underpinning knowledge to ensure its correct interpretation and application.
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Assessment may be in conjunction with assessment of other units of competency where required.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaced By
State Code National Code Title Type
OEX47 MEM234007 Design fluid power systems Unit of competency
State Code National Code Title Type
J482 MEM80112 Graduate Diploma of Engineering Qualification