Unit of competency Outline

Date retreived
22/07/2026 1:49 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Operate ancillary equipment

Operate ancillary equipment

Unit of competency
National Code
FPPPRV210A
State Code
AUY28
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/02/2010
State Implementation and Classification
Approved Date
Field of Education
030717 - Plant And Machine Operations
Original Release Date
Nominal Hours
Description
This unit describes the outcomes required to operate ancillary equipment which supports production operations in the pulp and paper industry. It applies to stand-alone items of equipment which require separate operation, knowledge and skills to the operation of the main production unit or machine. The ancillary equipment may be remote from the main production unit or machine, in close proximity or attached (not a part of the main operating production unit or machine)This unit does not apply where the relevant ancillary equipment is minor and is integral to the main unit or machine processGeneral legislation, regulatory, licensing and certification requirements applicable to this unit are detailed in the range statement
Notes
Elements and Performance Criteria
1. Prepare and start up ancillary equipment
  • 1.1. Ancillary equipment is prepared and started up within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements
  • 1.2. Isolations are removed as required
  • 1.3. Ancillary equipment is prepared for startup
  • 1.4. Ancillary equipment is started up as required
2. Monitor and control ancillary equipment
  • 2.1. Ancillary equipment is monitored and controlled within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 2.2. Ancillary equipment is monitored to ensure operations are within parameters as per site requirement
  • 2.3. Variations from operating parameters are identified, rectified and/or reported
  • 2.4. Operator level preventative maintenance is undertaken as required
  • 2.5. Changes to ancillary equipment operations are communicated to relevant personnel as required
3. Shut down ancillary equipment
  • 3.1. Ancillary equipment is shut down within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 3.2. Work area instructions or maintenance schedules are used to co-ordinate a planned shutdown
  • 3.3. Cause of unplanned shutdown is identified and effects are assessed to determine impact on operations and/or facility
  • 3.4. Unplanned shutdown is responded to and rectified
  • 3.5. Unplanned shutdown is communicated as required
  • 3.6. Planned shutdown is implemented
  • 3.7. Isolation requirements are implemented as required
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Systems and functions may include:
air compressor
air dryer
air make-up units
monitoring systems
air handling units
building ventilation systems
line dust collection systems
dust scrubber systems
heating, ventilating and air conditioning (HVAC) systems
core machine
lubrication
Materials and supplies may include:
chemicals
compressed air
water
electricity
gas
steam
additives
ropes and belts
Equipment may include:
fully automated, semi-automated, manually operated ancillary equipment appropriate to site process
fans
burners
hand and power tools
computer systems
electronic screens and alarms
process control systems
computer systems
electronic screens and alarms
process control systems
Electronic control systems may include:
Digital Control System (DCS)
touch screens
robotics
Hazards and risks may include:
gas leaks
fires
nip points
compressed air
hot surfaces
electrical
entanglement
slip hazards/falls
energy
pressures
chemicals
fumes
confined spaces
dust
Legislation, regulatory, licensing and certification requirements may include:
OHS and environmental requirements (local, state and commonwealth)
Documentation, procedures and reports may include:
SOP
site policy and procedures
environmental sustainability requirements/practices
plant manufacturing operating manuals
confined space requirements
vendor documentation
reference manual
product specifications
quality procedures
oil or chemical spills and disposal guidelines
plant isolation documentation
housekeeping
safe work documentation e.g. plant clearance, job safety analysis, permit systems
maintenance logs
job sheets
operating log
production instructions
Materials Safety Data Sheets (MSDS)
process and instrument diagrams
Maintenance may include:
operator level maintenance as per site agreements
operator maintenance schedules
maintenance systems
maintenance suppliers
pro-active maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM)
Actions may include:
monitoring
process adjustments
reporting to authorised person
rectifying problem within level of responsibility
Communications may include
interaction with:
team members
production/service co-ordinators
internal/external customers and suppliers
maintenance services
operational management
statutory authorities
Situational awareness may include
awareness of:
traffic
pedestrians
location of equipment
product
hazards
obstructions
unexpected movement
Sensory information may include:
visual
sound
feel
touch
smell
vibration
temperature
Forms of communications may include:
written e.g. log books, emails, incident and other reports, run sheets, data entry
reading and interpreting documentation e.g. standard operating procedures, manuals, checklists, drawings
verbal e.g. radio skills, telephone, face to face, handover
non-verbal e.g. hand signals, alarms, observations
signage e.g. safety, access
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:
the required knowledge and skills tailored to the needs of the specific workplace
applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements
applicable aspects of the range statement
practical workplace demonstration of skills in operating ancillary equipment
Context of and specific resources for assessment
A workplace assessment must be used to assess:
the application of required knowledge on the job
the application of skills on the job, over time and under a range of typical conditions that may be experienced in operating ancillary equipment
Access to the full range of equipment involved in integrated continuous manufacturing in a pulp or paper mill is required
Method of assessment
A combination of assessment methods should be used. The following examples are appropriate for this unit:
observation of applied skills and knowledge on the job
workplace demonstrations via a mock-up or simulation that replicate part/s of the job
answers to written or verbal questions about specific skills and knowledge
third-party reports from relevant and skilled personnel
written evidence e.g. log sheet entries, checklist entries, test results
Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)
A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended
Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package
Replaced By
State Code National Code Title Type
AXI81 PPMPRV210 Operate ancillary equipment Unit of competency
No information