Unit of competency Outline
Date retreived
22/07/2026 11:13 AM AWST
22/07/2026 11:13 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate bulk solids loading equipment
Operate bulk solids loading equipment
Unit of competency
National Code
PMAOPS261A
PMAOPS261A
State Code
WG849
WG849
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
04/09/2013
Field of Education
030717 - Plant And Machine Operations
Original Release Date
04/09/2013
Nominal Hours
25
Description
This unit of competency covers the skills and knowledge needed to operate a range of equipment used to convey and load bulk solids.
Notes
Elements and Performance Criteria
1 Prepare for work
- 1.1 Check documentation for load-out details
- 1.2 Identify work requirements
- 1.3 Identify and report any hazards in accordance with procedures
- 1.4 Coordinate with appropriate personnel
- 1.5 Check operational status of equipment
- 1.6 Complete any required pre-start checks
2 Manage bulk material storage and operate load-out equipment
- 2.1 Visually inspect storage facility and load-out equipment
- 2.2 Determine levels of solids in storage using appropriate indicators
- 2.3 Ensure load-out equipment is ready for operation
- 2.4 Ensure storage discharge areas are free from obstructions
- 2.5 Operate load-out equipment
- 2.6 Monitor flow of materials as appropriate
- 2.7 Ensure containment is properly sealed according to procedures after load-out
- 2.8 Move containment to transhipment area
3 Recognise problems and take appropriate action
- 3.1 Monitor plant frequently and critically throughout shift using measured/indicated data and senses (e.g. sight and hearing), as appropriate
- 3.2 Recognise developing situations which may require action
- 3.3 Identify and rectify/report faults in accordance with established enterprise procedures
- 3.4 Identify non-routine problems and report according to procedures
- 3.5 Complete appropriate records and log books of equipment operations to meet enterprise requirements
4 Carry out maintenance procedures
- 4.1 Recognise a maintenance need according to procedure
- 4.2 Isolate loading equipment and prepare for maintenance
- 4.3 Complete minor maintenance according to procedures
- 4.4 Receive plant back from maintenance and check for safe operation
- 4.5 Prepare plant for the introduction of materials and for operation
5 Control hazards
- 5.1 Identify hazards in the load-out work area
- 5.2 Assess the risks arising from those hazards
- 5.3 Implement measures to control those risks in line with procedures
- 5.4 Shut down load-out equipment in an emergency, as required
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
Procedures may be written, verbal, computer-based or in some other form. They may include, but are not limited to:
all work instructions
standard operating procedures
formulas/recipes
batch sheets
temporary instructions
any similar instructions provided for the smooth running of the plant
good operating practice as may be defined by industry codes of practice
Procedures would be expected to comply with any relevant government regulations.
Logs and reports
Logs and reports may include:
paper or electronic-based logs and reports
verbal/radio reports
reporting items found which require action
Appropriate action
Appropriate action includes but is not limited to:
determining problems needing action
determining possible fault causes
rectifying predictable problems using appropriate solution from procedures
following through items initiated until final resolution has occurred
reporting problems outside area of responsibility/scope to designated person
Equipment
Load-out equipment may include, but is not limited to:
hoppers, bins or silos
conveyors
chutes
dust extraction equipment and bag houses
automated bagging or filling equipment
vibratory settling equipment
roller conveyors
motorised lifting equipment
appropriate personal protective equipment (PPE)
weighing equipment
moisture testing equipment
Containments
Solids containments may include, but are not limited to:
bulk bags
drums
road tankers
hopper cars
containers
sealed bins
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.
Typical problems
Typical problems may include:
rat holing and bridging in silos/bins/hoppers
routing issues
equipment problems
Work requirements
Work requirements may come from briefings, handovers and work orders and may include:
compliance documentation
product specifications
nature and scope of tasks
achievement targets
operational conditions
site layout and out of bounds areas
worksite inspection requirements
lighting conditions
plant or equipment defects
hazards and potential hazards
coordination requirements or issues
Appropriate personnel
Appropriate personnel may include:
other process operators
contractors
laboratory personnel
mobile plant operators
maintenance personnel
Procedures
Procedures may be written, verbal, computer-based or in some other form. They may include, but are not limited to:
all work instructions
standard operating procedures
formulas/recipes
batch sheets
temporary instructions
any similar instructions provided for the smooth running of the plant
good operating practice as may be defined by industry codes of practice
Procedures would be expected to comply with any relevant government regulations.
Logs and reports
Logs and reports may include:
paper or electronic-based logs and reports
verbal/radio reports
reporting items found which require action
Appropriate action
Appropriate action includes but is not limited to:
determining problems needing action
determining possible fault causes
rectifying predictable problems using appropriate solution from procedures
following through items initiated until final resolution has occurred
reporting problems outside area of responsibility/scope to designated person
Equipment
Load-out equipment may include, but is not limited to:
hoppers, bins or silos
conveyors
chutes
dust extraction equipment and bag houses
automated bagging or filling equipment
vibratory settling equipment
roller conveyors
motorised lifting equipment
appropriate personal protective equipment (PPE)
weighing equipment
moisture testing equipment
Containments
Solids containments may include, but are not limited to:
bulk bags
drums
road tankers
hopper cars
containers
sealed bins
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent HSE requirements, which may be imposed through state or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.
Typical problems
Typical problems may include:
rat holing and bridging in silos/bins/hoppers
routing issues
equipment problems
Work requirements
Work requirements may come from briefings, handovers and work orders and may include:
compliance documentation
product specifications
nature and scope of tasks
achievement targets
operational conditions
site layout and out of bounds areas
worksite inspection requirements
lighting conditions
plant or equipment defects
hazards and potential hazards
coordination requirements or issues
Appropriate personnel
Appropriate personnel may include:
other process operators
contractors
laboratory personnel
mobile plant operators
maintenance personnel
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Critical aspects for assessment and evidence are:
early warning signs of equipment/processes needing attention or with potential problems are recognised
the range of possible causes can be identified and analysed and the most likely cause determined
appropriate action is taken to ensure a timely return to full performance.
Context of and specific resources for assessment
Assessment of this competency will occur over a range of situations which will include typical disruptions to normal, smooth operation. This will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability. Where safety, lack of opportunity or significant cost is an issue an industry-based simulation may be employed to assist the process.
Guidance information for assessment
Assessment processes and techniques must be appropriate to the language, competency and safety requirements of the site and consistent with workplace systems or procedures.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Critical aspects for assessment and evidence are:
early warning signs of equipment/processes needing attention or with potential problems are recognised
the range of possible causes can be identified and analysed and the most likely cause determined
appropriate action is taken to ensure a timely return to full performance.
Context of and specific resources for assessment
Assessment of this competency will occur over a range of situations which will include typical disruptions to normal, smooth operation. This will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability. Where safety, lack of opportunity or significant cost is an issue an industry-based simulation may be employed to assist the process.
Guidance information for assessment
Assessment processes and techniques must be appropriate to the language, competency and safety requirements of the site and consistent with workplace systems or procedures.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXN23 | PMAOPS261 | Operate bulk solids loading equipment | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J572 | PMA30113 | Certificate III in Process Plant Operations | Qualification |
| J570 | PMA20113 | Certificate II in Process Plant Operations | Qualification |
| J571 | PMA40113 | Certificate IV in Process Plant Technology | Qualification |