Unit of competency Outline

Date retreived
23/07/2026 7:08 AM AWST

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Operate interrelated processes in a production system

Operate interrelated processes in a production system

Unit of competency
National Code
FDFOP3003A
State Code
D4655
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
31/01/2011
State Implementation and Classification
Approved Date
04/08/2014
Field of Education
030307 - Food Processing Technology
Original Release Date
04/08/2014
Nominal Hours
60
Description
This unit of competency covers the skills and knowledge required to set up, operate and adjust interrelated processes in a production system.
Notes
Elements and Performance Criteria
1. Prepare the production system for operation
  • 1.1. Equipment, materials and services are confirmed and available to meet production requirements
  • 1.2. Cleaning requirements and equipment status are identified and confirmed
  • 1.3. Machine settings are selected or adjusted as required to meet safety and production requirements
  • 1.4. Processing/operating parameters are entered as required to meet production requirements
  • 1.5. Materials, ingredients and/or product are loaded or positioned as required to meet production requirements
  • 1.6. Pre-start checks are carried out as required by workplace requirements
  • 1.7. Equipment performance is checked and adjusted as required
  • 1.8. Equipment is ready and safe to operate
2. Operate and monitor the production system
  • 2.1. The system is started up and operated according to company procedures
  • 2.2. System equipment components are monitored to identify variation in operating conditions
  • 2.3. Variation in equipment operation is identified and maintenance requirements are reported according to workplace reporting requirements
  • 2.4. The production system is monitored to confirm that specifications are met
  • 2.5. Out-of-specification product/process outcomes are identified, rectified and/or reported to maintain the process within specification
  • 2.6. The work area is maintained according to housekeeping standards
  • 2.7. Work is conducted in accordance with workplace environmental guidelines
3. Hand over production system operation
  • 3.1. Workplace records are maintained according to workplace recording requirements
  • 3.2. Handover is carried out according to workplace procedures
  • 3.3. Process operators are aware of system and related equipment status at completion of handover
4. Shut down the production system
  • 4.1. The appropriate shutdown procedure is identified
  • 4.2. The system is shut down according to workplace procedures
  • 4.3. Maintenance requirements are identified and reported
5. Contribute to continuous improvement of the production system
  • 5.1. System performance is reviewed against output plan/targets
  • 5.2. Opportunities for system improvement are identified and investigated
  • 5.3. Proposals for improvement are developed and implemented within company planning arrangements, authority levels and according to company procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
the Food Standards Code, including labelling, weights and measures legislation
legislation covering food safety, environmental management, OHS, anti-discrimination and equal opportunity
When applied to the pharmaceutical industry, relevant Good Manufacturing Practice (GMP) codes apply in place of the Food Standards Code and reference to food safety is replaced by GMP
Workplace information
Workplace information may include:
standard operating procedures (SOPs)
specifications
production schedules and instructions
performance records and reports
Systems
A system typically involves:
a series of interrelated processes that must be coordinated and concurrently operated to produce the required outcome
System operation
System operation may involve:
coordination of operators of system components
Handovers
Handovers may be done:
in person or via recording/communication systems according to workplace arrangements
Operation and monitoring of equipment and system processes
Operation and monitoring of equipment and system processes typically requires:
the use of control panels and systems
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew)
Confirming cleaning requirements and status
Confirming cleaning requirements and status may involve:
accessing cleaning records
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on production system components
confirm machine setup is ready to achieve production requirements
correctly use required personal protective equipment
start, operate, monitor and adjust process equipment throughout the system to achieve required quality outcomes
identify system problems and take corrective action
conduct operational handovers
shut down system
identify and investigate opportunities for operational improvements within areas of responsibility
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures.

Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where the assessee has access to:
personal protective clothing and equipment
production schedule and related advice on system requirements
information on equipment capacity and operating parameters
production system equipment and related accessories and services
materials/consumables required by the process
communication and recording systems and procedures.

Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2030A Operate a process control interface
FDFPPL3003A Support and mentor individuals and groups.

Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaces
State Code National Code Title Type
W1051 FDFZPRSYS3A Operate processes in a production system Unit of competency
Replaced By
State Code National Code Title Type
OAN11 FBPOPR3005 Operate interrelated processes in a production system Unit of competency