Unit of competency Outline

Date retreived
23/07/2026 9:58 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Weld using powder flame spraying

Weld using powder flame spraying

Unit of competency
National Code
MEM05041B
State Code
W5316
TGA Status
Replaced
DTWD Status
Transition (Replaced)
Current Release Number
1.00
Current Release Date
01/12/2005
State Implementation and Classification
Approved Date
18/06/2009
Field of Education
030711 - Boilermaking And Welding
Original Release Date
18/06/2009
Nominal Hours
36
Description
This unit covers powder spraying, using hot and/or cold processes on a range of heavy or light materials.
Notes
Elements and Performance Criteria
1. Prepare work for spray welding
  • 1.1. Spray weld requirements are identified from specifications and/or drawings.
  • 1.2. Work is prepared using appropriate tools and techniques.
  • 1.3. Work is assembled/aligned to specifications as required.
2. Select spray welding equipment and powders
  • 2.1. Appropriate spray welding equipment and consumables for materials and work requirements are selected.
3. Set up spray welding equipment
  • 3.1. Gas setting on spray welding equipment is adjusted to task requirements.
4. Implement distortion prevention/control measures
  • 4.1. Distortion prevention/control measures are identified.
  • 4.2. Appropriate distortion prevention/control measures are applied to minimise and rectify distortion.
5. Spray weld material
  • 5.1. Spray weld is correctly deposited to specification.
6. Inspect spray weld
  • 6.1. Weld area/joints are visually inspected against specification.
  • 6.2. Detected defects are removed with minimum loss of sound material.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Welds
Fillet and butt in all positions
Prepared
Preheating, setting up of jigs, fixtures, clamps, etc., joint preparation e.g. bevelling
Equipment
AC or DC welding machines
Materials
Steels, carbon steels, cast iron, etc. or non-metallic materials (plastic/nylon)
Distortion prevention
Preheating, setting up of jigs, fixtures, clamps, etc.
Defects
Porosity, slag inclusions, discontinuities, lack of penetration, undercut
Removal of defects
Oxy acetylene and air arc equipment, grinding devices
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to powder spray, using hot and/or cold processes, on a range of heavy or light materials. Competency in this unit cannot be claimed until all prerequisites have been satisfied.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently perform all elements of the unit as specified by the criteria, including required knowledge, and to be capable of applying the competency in new and different situations and contexts.
Context of and specific resources for assessment
This unit may be assessed on the job, off the job or a combination of both on and off the job. Where assessment occurs off the job, that is the candidate is not in productive work, then an appropriate simulation must be used where the range of conditions reflects realistic workplace situations. The competencies covered by this unit would be demonstrated by an individual working alone or as part of a team. The assessment environment should not disadvantage the candidate.
This unit could be assessed in conjunction with any other units addressing the safety, quality, communication, materials handling, recording and reporting associated with welding using powder spraying equipment or other units requiring the exercise of the skills and knowledge covered by this unit.
Method of assessment
Assessors should gather a range of evidence that is valid, sufficient, current and authentic. Evidence can be gathered through a variety of ways including direct observation, supervisor's reports, project work, samples and questioning. Questioning techniques should not require language, literacy and numeracy skills beyond those required in this unit of competency. The candidate must have access to all tools, equipment, materials and documentation required. The candidate must be permitted to refer to any relevant workplace procedures, product and manufacturing specifications, codes, standards, manuals and reference materials.
Guidance information for assessment
Replaces
State Code National Code Title Type
M0277 MEM5.41AA Weld using powder flame spraying Unit of competency
Replaced By
State Code National Code Title Type
OAW80 MEM05041 Weld using flame powder spraying Unit of competency