Unit of competency Outline
Date retreived
23/07/2026 9:13 PM AWST
23/07/2026 9:13 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Prepare for and cast refractory materials
Prepare for and cast refractory materials
Unit of competency
National Code
PMC552093B
PMC552093B
State Code
WA954
WA954
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
15/08/2014
Field of Education
030305 - Materials Engineering
Original Release Date
15/08/2014
Nominal Hours
40
Description
This unit of competency covers the casting of refractory. It includes the use of tools and ancillary equipment.
Notes
Elements and Performance Criteria
1. Establish the suitability of resources
- 1.1. Check all information conforms with resources
- 1.2. Record discrepancies in information
- 1.3. Report any inaccuracies in information to the person in charge
- 1.4. Identify and select materials, components, tools and equipment
2. Mix, place and compact refractory concrete
- 2.1. Mix refractory concrete
- 2.2. Place and compact refractory concrete
- 2.3. Vibrate refractory concrete
- 2.4. Remove and reinstate damaged refractory concrete
- 2.5. Provide and remove temporary supports/formwork
- 2.6. Maintain tools and equipment
3. Contribute to controlling hazards in work area
- 3.1. Identify hazards in work area
- 3.2. Assess risks arising from those hazards
- 3.3. Take appropriate action to control risks in accordance with procedures and duty of care
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Tools and equipment
Tools and equipment include:
mixers
pumps
vibrators
lifting equipment
equipment allowing access
Installation
Installation includes:
correct thickness
conforming to required curves and angles
maintaining cover
tying to structure
keying to existing refractory
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Procedures
All operations are performed in accordance with standard procedures and work instructions
Tools and equipment
Tools and equipment include:
mixers
pumps
vibrators
lifting equipment
equipment allowing access
Installation
Installation includes:
correct thickness
conforming to required curves and angles
maintaining cover
tying to structure
keying to existing refractory
Occupational health and safety (OHS)
All operations are subject to stringent OHS requirements and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and OHS requirements, the OHS requirements take precedence.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
refractory cement has the required degree of compaction (neither too little nor too much) and that the casting conforms to requirements
all OHS requirements are followed.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
It may be appropriate to assess this unit concurrently with other relevant units.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the operation of all ancillary equipment to the level required for this unit of competency.
Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action.
Consistent performance should be demonstrated. In particular look to see that:
refractory cement has the required degree of compaction (neither too little nor too much) and that the casting conforms to requirements
all OHS requirements are followed.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations.
Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Simulation or case studies/scenarios may be required to allow for timely assessment of parts of this unit of competency. Simulation should be based on the actual plant and will include 'walk-throughs' of the relevant competency components. A bank of scenarios/case studies/what ifs and questions will be required to probe the reasoning behind observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
It may be appropriate to assess this unit concurrently with other relevant units.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| W2678 | PMCOPS293A | Prepare for and cast refractory materials | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH30 | PMC552093 | Prepare for and cast refractory materials | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| W748 | PMC20110 | Certificate II in Manufactured Mineral Products | Qualification |
| W750 | PMC40110 | Certificate IV in Manufactured Mineral Products | Qualification |
| W749 | PMC30110 | Certificate III in Manufactured Mineral Products | Qualification |