Unit of competency Outline

Date retreived
23/07/2026 11:25 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Develop a new compound

Develop a new compound

Unit of competency
National Code
PMBTECH508A
State Code
W7702
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/04/2011
State Implementation and Classification
Approved Date
07/06/2011
Field of Education
030305 - Materials Engineering
Original Release Date
07/06/2011
Nominal Hours
60
Description
This competency covers the development of a new compound/formulation or the major modification of an existing compound. The aims of the modification may be broad (eg reduce cost, improve performance, improve manufacturing) or specific (eg meet a particular specification). Typically the brief will be broad enough to require examination of all components of the compound.This technician would typically take the lead in this development project, although they may be working with a more senior technician as part of a larger project.
Notes
Elements and Performance Criteria
1. Confirm required properties of compound.
  • 1.1 Communicate with stakeholders regarding technical and aesthetic specification.
  • 1.2 Identify project constraints such as timelines and cost.
  • 1.3 Draft compound specification and project plan.
  • 1.4 Identify required tests to verify compound meets specification.
  • 1.5 Confirm with stakeholders and modify as appropriate.
2. Develop base formulation.
  • 2.1 Identify appropriate base polymer/polymer blend.
  • 2.2 Select appropriate fillers/reinforcers and estimate required proportions.
  • 2.3 Select appropriate plasticisers and related materials and estimate required proportions.
  • 2.4 Select appropriate other materials and estimate required proportions.
  • 2.5 Draft initial formulation.
  • 2.6 Draft trial mixing procedure and order of addition.
  • 2.7 Identify any Health Safety and Environment (HSE) issues and modify as appropriate.
3. Mix, test and modify formulation.
  • 3.1 Identify and control all hazards for laboratory development program.
  • 3.2 Obtain all required materials and tools/ equipment.
  • 3.3 Produce the trial compound following the draft procedures.
  • 3.4 Evaluate the compound compliance with the specification.
  • 3.5 Modify formulation and procedure as required.
  • 3.6 Draft factory trial formula and procedure
4. Monitor factory trials.
  • 4.1 Identify and control al HSE issues for factory trials.
  • 4.2 Ensure all required materials and tools/equipment are available.
  • 4.3 Organise trial(s) at an appropriate time.
  • 4.4 Ensure trial is monitored and required data collected.
  • 4.5 Evaluate factory trial compound and procedure.
  • 4.6 Modify formulation and procedure as required.
5. Complete compound development.
  • 5.1 Ensure final formulation and procedures are recorded in standard procedures.
  • 5.2 Ensure all required materials and tools and equipment will be routinely available as required.
  • 5.3 Ensure HSE controls are standardised.
  • 5.4 Ensure skill needs of operators have been addressed.
  • 5.5 Complete all required reports and records.
  • 5.6 Advise stakeholders of the outcome of the project.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice and/or Australian/international standards, the latest version must be used.
Context
This competency applies to technicians who develop new compounds/formulations or who make significant modifications to existing compounds. They will typically be based in a laboratory/office or similar and will also have responsibility for ensuring the new compound works in the factory.
A technician working at this level would typically take the lead responsibility for the development of a new compound, but may work with other technicians of similar or greater responsibility for large or complex projects or as part of the development of a new product
Compound
Compound is used to mean any mixture of materials which is undertaken to a set formula and in specified proportions.
Tests
Tests includes the normal range of physical, chemical and environmental (weathering) tests which might be applied to the product.
Identify polymers
Identification of base polymer is a necessary starting point for any compound, but this competency does not necessarily require the choosing of a polymer from an understanding of its characteristics. Identification may be done in liaison with others, or by choosing the base polymer used in other products with similar requirements.
Select components
Selecting of components, and the proportions of components to be used should be done from a knowledge of a wide range of possible components, the properties each would bring to the compound, the relative advantages and disadvantages of each and the change in compound properties with changing amounts of each component.
Procedures
All operations are performed in accordance with procedures.
Procedures means all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Health, Safety and Environment (HSE)
All operations are subject to stringent Health, Safety and Environment requirements, which may be imposed through State or federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between performance criteria and HSE requirements, the technician needs to ensure the HSE requirements take precedence.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for this Training Package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
This competency should be assessed by examining a number of compound development projects where that development has resulted in a new compound introduced into the factory.
Critical aspects
It is essential that competence is demonstrated in the knowledge and skills defined in this unit. These may include the ability to:
interpret the requirements of the new compound and express this in suitable form
make appropriate choices of components and justify those choices
develop appropriate mixing procedures and conditions and justify those choices
introduce the new compound into the factory successfully.
Consistent performance should be demonstrated. For example, look to see that:
a range of compounds meeting different types of specifications are developed
a range of compounds requiring different components/component amounts are developed.
Context of assessment
Competence in this unit may be assessed:
on the plant
using questions to assess knowledge
in a laboratory/pilot plant
by using suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
Method of assessment
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaced By
State Code National Code Title Type
BAH92 PMBTECH508 Develop a new compound Unit of competency