Unit of competency Outline
Date retreived
22/07/2026 5:07 PM AWST
22/07/2026 5:07 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Operate a granulation process
Operate a granulation process
Unit of competency
National Code
FDFPH2011A
FDFPH2011A
State Code
D4686
D4686
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
31/07/2014
Field of Education
030307 - Food Processing Technology
Original Release Date
31/07/2014
Nominal Hours
60
Description
This unit of competency covers the skills and knowledge required to set up, operate, adjust and shut down the granulation process.
Notes
Elements and Performance Criteria
1. Prepare the granulation process for operation
- 1.1. Materials are confirmed and available to meet operating requirements
- 1.2. Cleaning and maintenance requirements and status are identified and confirmed
- 1.3. Machine components and related attachments are fitted and adjusted to meet operating requirements
- 1.4. Processing/operating parameters are entered as required to meet safety and production requirements
- 1.5. Equipment performance is checked and adjusted as required
- 1.6. Pre-start checks are carried out as required by workplace requirements
2. Operate and monitor the granulation process
- 2.1. The granulation process is started up and operated according to workplace specifications
- 2.2. Equipment is monitored to identify variation in operating conditions
- 2.3. Variation in equipment operation is identified and maintenance requirements are reported according to workplace reporting requirements
- 2.4. The process is monitored to confirm that granulated product meets specifications
- 2.5. Out-of-specification product/process outcomes are identified, rectified and/or reported to maintain the process within specification
- 2.6. The work area is maintained according to housekeeping standards
- 2.7. Work is conducted according to environmental standards
- 2.8. Spillages are reported and removed according to standard operating procedures (SOPs)
- 2.9. Workplace records are maintained according to workplace recording requirements
3. Shut down the granulation process
- 3.1. End-of-batch procedures are completed in accordance with batch instructions and SOPs
- 3.2. The process is shut down according to workplace procedures
- 3.3. Maintenance requirements are identified and reported according to workplace reporting requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
relevant Good Manufacturing Practice (GMP) codes
the Therapeutic Goods Act and/or other relevant legislation
legislation covering environmental management, OHS, anti-discrimination and equal opportunity
Workplace information
Workplace information may include:
SOPs
specifications
production schedules and instructions
manufacturers' advice
standard forms and reports
Granulation
Granulation may be:
a dry or wet process or a combination
Granulation equipment
Granulation equipment may include:
granulators
mixers
blenders
dryers
oscillators
mills
sieves
Stock
Stock for the granulation process is supplied from the dispensing process and from bulk containers
Service
Services may include:
deionised/purified water
Work
Work may include:
exposure to dangerous and hazardous substances
Operation of equipment and processes
Operation of equipment and processes may require:
the use of process control panels and systems
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew)
Services
Services may need to be confirmed. These depend on the nature of the process. Typical examples include:
power
steam
water
compressed and instrumentation air
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Policies and procedures
Work is carried out according to company policies and procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements
Legislative requirements
Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes:
relevant Good Manufacturing Practice (GMP) codes
the Therapeutic Goods Act and/or other relevant legislation
legislation covering environmental management, OHS, anti-discrimination and equal opportunity
Workplace information
Workplace information may include:
SOPs
specifications
production schedules and instructions
manufacturers' advice
standard forms and reports
Granulation
Granulation may be:
a dry or wet process or a combination
Granulation equipment
Granulation equipment may include:
granulators
mixers
blenders
dryers
oscillators
mills
sieves
Stock
Stock for the granulation process is supplied from the dispensing process and from bulk containers
Service
Services may include:
deionised/purified water
Work
Work may include:
exposure to dangerous and hazardous substances
Operation of equipment and processes
Operation of equipment and processes may require:
the use of process control panels and systems
Shutdown procedures
Shutdown procedures may include:
cleaning (in some cases cleaning may be carried out by a dedicated cleaning crew)
Services
Services may need to be confirmed. These depend on the nature of the process. Typical examples include:
power
steam
water
compressed and instrumentation air
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on equipment used for granulation
start, operate, monitor and adjust process equipment to achieve required quality outcomes
take corrective action in response to typical faults and inconsistencies
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures to work practices.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, GMP, SOPs and environmental requirements
information on equipment capacity and operating parameters
production schedule, batch instructions
specifications, control points and processing parameters
granulation process and related equipment and services
materials required for the granulation process
sampling schedules and test procedures and equipment as required
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.
Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2003A Clean equipment in place
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface
MSL973001A Perform basic tests.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment must be carried out in a manner that recognises the cultural and literacy requirements of the assessee and is appropriate to the work performed. Competence in this unit must be achieved in accordance with food safety standards and regulations.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of ability to:
conduct pre-start checks on equipment used for granulation
start, operate, monitor and adjust process equipment to achieve required quality outcomes
take corrective action in response to typical faults and inconsistencies
complete workplace records as required
apply safe work practices and identify OHS hazards and controls
safely shut down equipment
apply food safety procedures to work practices.
Context of and specific resources for assessment
Assessment must occur in a real or simulated workplace where assessee has access to:
personal protective clothing and equipment
work procedures, including advice on safe work practices, GMP, SOPs and environmental requirements
information on equipment capacity and operating parameters
production schedule, batch instructions
specifications, control points and processing parameters
granulation process and related equipment and services
materials required for the granulation process
sampling schedules and test procedures and equipment as required
documentation and recording requirements and procedures
cleaning procedures, materials and equipment as required.
Method of assessment
This unit should be assessed together with core units and other units of competency relevant to the function or work role. Examples could be:
FDFOP2003A Clean equipment in place
FDFOP2004A Clean and sanitise equipment
FDFOP2011A Conduct routine maintenance
FDFOP2013A Apply sampling procedures
FDFOP2030A Operate a process control interface
MSL973001A Perform basic tests.
Guidance information for assessment
To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| OAL74 | FBPPHM3013 | Operate a granulation process | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| D679 | FDF20211 | Certificate II in Pharmaceutical Manufacturing | Qualification |