Unit of competency Outline

Date retreived
22/07/2026 11:07 PM AWST

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Operate a calcining kiln

Operate a calcining kiln

Unit of competency
National Code
PMC552010
State Code
BAH66
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
22/06/2016
View on TGA
State Implementation and Classification
Approved Date
05/08/2016
Field of Education
030717 - Plant And Machine Operations
Original Release Date
05/08/2016
Nominal Hours
40
Description
This unit of competency covers the skills and knowledge required to operate a calcining kiln and ancillary equipment that is integral to the process. It applies to a large production context where calcining operations are used to make cement, lime, plaster or similar products. This unit of competency applies to operators who are required to prepare the equipment, load raw materials, monitor and adjust the equipment and rectify routine problems. This unit of competency does not require the operation of a central control panel.This unit of competency applies to an individual working alone or as part of a team or group and working in liaison with other shift team members, team leader and supervisor, as appropriate.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Prepare the equipment for production
  • 1.1 Conduct equipment pre-start procedures and visual checks according to enterprise procedure checklist
  • 1.2 Set up and configure equipment start-up function complying with procedures
  • 1.3 Load raw materials in accordance with work instructions
2 Operate equipment and check on support equipment
  • 2.1 Start up equipment in accordance with work instructions
  • 2.2 Ensure equipment is operated in accordance with established enterprise procedures
  • 2.3 Check on the operation of support equipment and on bulk storage silos
3 Monitor and record operation
  • 3.1 Monitor equipment performance in accordance with work instructions and manufacturer specifications
  • 3.2 Monitor non-conforming product against customer specifications
  • 3.3 Adjust and control equipment to ensure correct product quality
  • 3.4 Complete final inspection checks
  • 3.5 Complete appropriate records and logs
4 Rectify routine problems
  • 4.1 Identify the range of faults that can occur during the operation
  • 4.2 Determine and rectify fault causes by procedures
  • 4.3 Identify and rectify equipment failure causes in accordance with procedures
  • 4.4 Make sure appropriate records and log books of equipment operations are maintained to meet procedures
  • 4.5 Identify non-routine problems and report to designated person
5 Shut down equipment
  • 5.1 Ensure line is clear of all product and left ready for shutdown
  • 5.2 Shut down equipment in accordance with work instructions
  • 5.3 Complete appropriate records and logs
  • 5.4 Shut down equipment in an emergency situation
6 Prepare equipment for maintenance
  • 6.1 Isolate equipment in accordance with work instructions
  • 6.2 Remove any broken materials safely
  • 6.3 Make sure area is clear and safe for maintenance
7 Control hazards
  • 7.1 Identify hazards in the calcining work area
  • 7.2 Assess the risks arising from those hazards
  • 7.3 Implement measures to control those risks in line with procedures and duty of care
No information
No information
Replaces
State Code National Code Title Type
WA917 PMC552010C Operate a calcining kiln Unit of competency
Replaced By
State Code National Code Title Type
OAF06 MSMPMC307 Operate a calcining kiln Unit of competency