Unit of competency Outline
Date retreived
22/07/2026 10:51 PM AWST
22/07/2026 10:51 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Recondition band mill wheels
Recondition band mill wheels
Unit of competency
National Code
FPISAW3222B
FPISAW3222B
State Code
D6078
D6078
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
22/04/2013
Field of Education
030715 - Precision Metalworking
Original Release Date
22/04/2013
Nominal Hours
40
Description
This unit describes the outcomes required to prepare the band mill, fit special grinders, grind the wheel profile and re-assemble the band mill in readiness for return of bandsaws and wide bandsaws to serviceGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPISAW3222A Recondition band mill wheels
Notes
Elements and Performance Criteria
1. Prepare for reconditioning
- 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to reconditioningband mill wheels are identified and followed
- 1.2. Work order is reviewed and checked with appropriate personnel
- 1.3. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
- 1.4. Reconditioning process is planned in line with site procedures and environmental requirements
- 1.5. Communication with others is established and maintained in line with OHS requirements
2. Fit and grind wheel profile
- 2.1. Wheel is inspected and measured to identify wear and method of grinding
- 2.2. Wheel grinder is serviced, fitted and aligned to the band mill and wheel in line with manufacturer's specifications and recommended tolerances
- 2.3. Trial cut is taken to check and further align the grinder
- 2.4. Wheel is ground until all signs of wear are removed, ensuring the face is not hollow and obtaining the required wheel profile and finish
- 2.5. Grinding feeds are controlled to obtain the required profile
- 2.6. Wheel is measured to ensure the diameter of back and front edges are equivalent
- 2.7. Wheel profile is measured to ensure grinding has achieved the required profile
- 2.8. Grinder traversing speeds are controlled to obtain the required profile
3. Reassemble band mill
- 3.1. Grinder and base plate are removed from band mill at completion of grinding
- 3.2. Band mill components are reassembled to manufacturer's specifications
- 3.3. Band saw is set up on mill to specified alignment
- 3.4. Band saw and mill operation are tested to ensure correct operation
- 3.5. Isolation padlocks or tags are removed at completion of the work in line with OHS legislation and site procedures
- 3.6. Band saw mills damaged during the process that cannot be repaired are disposed of in line with site procedures and environmental requirements
- 3.7. Reconditioning process and equipment faults are investigated, recorded and reported in line with site requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
machine isolation and guarding
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Reconditioning
is the process of re-grinding the faces of the band mill wheels with grinding equipment to regain the specified profile for continued accuracy during operation
Band and wide band mill wheels are to include:
the drive and driven wheels of any bandmill that support, turn, and maintain the alignment of the band saw blade for accurate cutting
Work order is to include:
instructions for the reconditioning of band mill wheels in designated equipment
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Equipment may include:
specialised grinding equipment
measuring equipment
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Grinding
is the process of removing wear and defects from band mill wheels
Band mill
is the same as 'mill' and is to include the entire mechanical structure and componentry that make up the machine
Tolerance may include:
wheel alignment
alignment of saw guides to wheel faces
wheel thickness to manufacturer's specifications
Alignment
is the process of measuring and testing the band mill wheels to ensure they run in a manner which makes the band saw blade rotate consistently without movement across the wheels
Profile
is the even shape and width of the wheel
Feeds
is the process of matching the speed of band mill wheel rotation with the speed and depth of cut taken by the abrasive grinding wheel or cutting tool being used to re-surface the wheel face
Mill may include:
all of the processing plant and timber feed systems which are linked to the band mill
Isolation padlocks and tags may include:
devices that isolate the piece of machinery
devices that alert personnel to its isolation from service
Disposing of may include:
recycling band saw mills damaged during the process that cannot be repaired
re-using band saw mills damaged during the process that cannot be repaired
Records and reports may include:
reconditioning of band mill wheels
inspection
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
machine isolation and guarding
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Reconditioning
is the process of re-grinding the faces of the band mill wheels with grinding equipment to regain the specified profile for continued accuracy during operation
Band and wide band mill wheels are to include:
the drive and driven wheels of any bandmill that support, turn, and maintain the alignment of the band saw blade for accurate cutting
Work order is to include:
instructions for the reconditioning of band mill wheels in designated equipment
and may also include:
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Equipment may include:
specialised grinding equipment
measuring equipment
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Grinding
is the process of removing wear and defects from band mill wheels
Band mill
is the same as 'mill' and is to include the entire mechanical structure and componentry that make up the machine
Tolerance may include:
wheel alignment
alignment of saw guides to wheel faces
wheel thickness to manufacturer's specifications
Alignment
is the process of measuring and testing the band mill wheels to ensure they run in a manner which makes the band saw blade rotate consistently without movement across the wheels
Profile
is the even shape and width of the wheel
Feeds
is the process of matching the speed of band mill wheel rotation with the speed and depth of cut taken by the abrasive grinding wheel or cutting tool being used to re-surface the wheel face
Mill may include:
all of the processing plant and timber feed systems which are linked to the band mill
Isolation padlocks and tags may include:
devices that isolate the piece of machinery
devices that alert personnel to its isolation from service
Disposing of may include:
recycling band saw mills damaged during the process that cannot be repaired
re-using band saw mills damaged during the process that cannot be repaired
Records and reports may include:
reconditioning of band mill wheels
inspection
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently recondition band mill wheels within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to reconditioning band mill wheels
following organisational policies and procedures relevant to reconditioning band mill wheels
reconditioning band mill wheels in line with the work order and within prescribed organisational requirements
removing and replacing wheels from band mill if faces are to be resurfaced on a metal lathe
assessing band mill wheel conditions in line with standard operating procedures
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently recondition band mill wheels within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to, and satisfy, all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to reconditioning band mill wheels
following organisational policies and procedures relevant to reconditioning band mill wheels
reconditioning band mill wheels in line with the work order and within prescribed organisational requirements
removing and replacing wheels from band mill if faces are to be resurfaced on a metal lathe
assessing band mill wheel conditions in line with standard operating procedures
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXJ85 | FWPSAW3222 | Recondition band mill wheels | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J471 | FPI30711 | Certificate III in Sawdoctoring | Qualification |
| J467 | FPI30311 | Certificate III in Sawmilling and Processing | Qualification |