Unit of competency Outline

Date retreived
21/07/2026 11:28 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Monitor and control waste paper operations

Monitor and control waste paper operations

Unit of competency
National Code
FPPWPO210A
State Code
AUY58
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/02/2010
State Implementation and Classification
Approved Date
Field of Education
030717 - Plant And Machine Operations
Original Release Date
Nominal Hours
Description
This unit describes the outcomes required to monitor and control waste paper operations in the pulp and paper industryGeneral legislation, regulatory, licensing and certification requirements applicable to this unit are detailed in the range statementSpecific high risk and (non-high risk) load shifting licensing requirements for this unit may be applicable and are to be met separately and prior to the achievement of this unit
Notes
Elements and Performance Criteria
1. Monitor and maintain plant and ancillary operations
  • 1.1. Plant and ancillary operations are monitored and maintained within Occupational Health and Safety (OHS) regulations, environmental and safe working requirements/practices, Standard Operating Procedures (SOP), and housekeeping requirements
  • 1.2. Production requirements are checked at start of shift to plan the day's activities as required
  • 1.3. Process supplies are maintained to production specifications
  • 1.4. Operational status is confirmed by inspection, observations and other information
  • 1.5. Visual or physical (walk around) inspections of plant and systems are conducted
  • 1.6. Monitoring of screens and gauges is carried out
  • 1.7. Operator level preventative maintenance is carried out as required
  • 1.8. Reject systems are monitored and maintained within operating parameters
2. Control stock quality and specifications
  • 2.1. Control of stock quality and specifications is completed within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 2.2. Conveyor feeds are monitored and maintained for consistent delivery
  • 2.3. Stock quality is monitored by sampling and testing to ensure production requirements are maintained as required
  • 2.4. Modifications to pulp quality or systems operations are made to rectify out-of-specification stock
  • 2.5. Water distribution systems are monitored and maintained
3. Record and document plant performance data
  • 3.1. Recording and documenting of plant performance data is completed within OHS regulations, environmental and safe working requirements/practices, SOP, and housekeeping requirements
  • 3.2. Systems and production data is interpreted and recorded in operations log book or entered into computer system
  • 3.3. Problems or variations with systems or product are communicated to relevant personnel
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Productivity requirements may include:
energy efficiency
waste minimisation
evaporation minimisation, including landfill and waste water reduction
environmentally safe waste disposal
consideration of resource utilisation, including fibre efficiency
minimising delays
chemical recovery maximisation
meeting key performance indicators
line speed
handovers
quality checks
meeting output targets i.e. net tonnes per employee per annum
machine/process time availability i.e. time the machine or process is making product
machine/process production rate
Waste paper operations may include:
pulping
screening
de-watering
reject systems
Materials and supplies may include:
waste paper
air
chemicals
broke
steam
water
electricity
Equipment may include:
broke handling systems
fork trucks and front end loaders
cranes
communication equipment and 2-way radios
computer systems
electronic screens and alarms
process control systems
analogue and digital instruments
fully automated, semi-automated, manually operated plant and equipment appropriate to waste paper operations
Electronic control systems may include:
Digital Control System (DCS)
touch screens
robotics


Legislation, regulatory, licensing and certification requirements may include:
OHS and environmental requirements (local, state and commonwealth)
as applicable, activity or task specific high risk and (non-high risk) load shifting licensing requirements
Documentation, procedures and reports may include:
SOP
quality procedures
environmental sustainability requirements/practices
plant manufacturing operating manuals
oil or chemical spills and disposal guidelines
plant isolation documentation
safe work documentation e.g. plant clearance, job safety analysis, permit systems
Material Safety Data Sheets (MSDS)
furnish sheets
tally sheets
process and instrument diagrams
Maintenance may include:
operator level maintenance as per site agreement
operator maintenance schedules
maintenance systems
maintenance suppliers
proactive maintenance strategies e.g. Total Productive Maintenance (TPM), Reliability Centred Maintenance (RCM)
Actions may include:
process adjustments
reporting to authorised person
rectifying problem within level of responsibility
Communications may include
interaction with:
internal/external customers and suppliers
team members
maintenance services
operational management




Situational awareness may include
awareness of:
traffic
pedestrians
location of equipment
product
hazards
obstruction
unexpected movement
Forms of communications may include:
written e.g. log books, emails, incident and other reports, run sheets, data entry
reading and interpreting documentation e.g. SOP, manuals, checklists, drawings
verbal e.g. radio skills, telephone, face to face, handover
non-verbal e.g. hand signals, alarms, observations
signage e.g. safety, access
Sensory information may include:
visual
sound
feel
touch
smell
vibration
temperature
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence should be relevant to the work. It should satisfy the requirements of the elements and performance criteria and include consideration of:
the required knowledge and skills tailored to the needs of the specific workplace
applicable OHS regulations, environmental and safe working requirements/practices, SOP and housekeeping requirements
applicable aspects of the range statement
practical workplace demonstration of skills in monitoring and controlling waste paper operations
Context of and specific resources for assessment
A workplace assessment must be used to assess:
the application of required knowledge on the job
the application of skills on the job, over time and under a range of typical conditions that may be experienced in waste paper operations
Access to the full range of equipment involved in integrated continuous manufacturing of waste paper operations in a pulp or paper mill is required
Method of assessment
A combination of assessment methods should be used. The following examples are appropriate for this unit:
observation of applied skills and knowledge on the job
workplace demonstrations via a mock-up or simulation that replicate part/s of the job
answers to written or verbal questions about specific skills and knowledge
third-party reports from relevant and skilled personnel
written evidence e.g. log sheet entries, checklist entries, test results
Assessment processes and techniques must be culturally appropriate and in keeping with the language and literacy capacity of the learner and the work being performed. This includes conducting an assessment in a manner that allows thoughts to be conveyed verbally so that the learner can both understand and be understood by the assessor (e.g. use plain English and terminology used on the job)
A holistic assessment with other units relevant to the pulp and paper industry, mill and job role is recommended
Additional information on approaches to assessment for the pulp and paper industry is provided in the Assessment Guidelines for this Training Package
Replaces
State Code National Code Title Type
AYE55 FPPWPO3A Monitor and control waste paper plant operations Unit of competency
Replaced By
State Code National Code Title Type
AXH17 PPMWPO210 Monitor and control waste paper operations Unit of competency
No information