Unit of competency Outline

Date retreived
22/07/2026 6:19 AM AWST

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Apply metallurgy principles and practice to determine metal forming and shaping processes

Apply metallurgy principles and practice to determine metal forming and shaping processes

Unit of competency
National Code
MSATCM511A
State Code
W9066
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
07/04/2011
State Implementation and Classification
Approved Date
11/08/2009
Field of Education
030711 - Boilermaking And Welding
Original Release Date
11/08/2009
Nominal Hours
60
Description
This unit covers using metallurgy skills and knowledge required to determine metal forming and shaping processes appropriate for an application.
Notes
Elements and Performance Criteria
1. Determine appropriate metal forming and shaping process to suit application requirements
  • 1.1. Consultations and briefings are undertaken with managers, employers and customers and other sources of information researched as appropriate to metal forming and shaping determine application requirements
  • 1.2. The relevant scientific techniques and principles of metal forming and shaping and associated software and hardware technologies are selected for particular application
  • 1.3. Appropriate calculations and coherent units are used in the solution of engineering calculations
  • 1.4. Significant figures are used in engineering calculations.
  • 1.5. Metal forming and shaping requirements are determined for particular application
2. Supervise metal forming and shaping processes
  • 2.1. Metal forming and shaping parameters are communicated to appropriate personnel
  • 2.2. Supervise metal forming and shaping processes to ensure required solutions are achieved
  • 2.3. Evaluate metal forming and shaping processes and advise on defects
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Codes of practice
Where reference is made to industry codes of practice, and/or Australian/international standards, it is expected the latest version will be used.
Sources of information
Reference texts
Manufacturers' catalogues and industrial magazines
Websites
Use of phone, email and fax information gathering
Scientific techniques and principles
Metal forming and shaping
Plastic deformation of metals
Revisions of the structural nature of plastic deformation of metals
Hot and cold working and recrystallisation.
Revision of material on strength and ductility test parameters.
Yielding and associatied phenomena, analysis of the complexes of stresses present in metal deformation.
Lubrication of metal surfaces
Types of lubrication
Analysis of metal forming lubrication conditions
Typical lubricants used
Principles and methods of Rolling
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
Principles and methods of Forging
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
Principles and methods of Extrusion
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
Principles and methods of Wire Drawing
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
Principles and methods of Tube Manufacture
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
Principles and methods of Sheet Metal forming, deep drawing and pressing
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
Principles and methods of Powder metallurgy
Each of these topics should include knowledge of:
the physical and mechanical principles of the deformation process
industrial practices
equipment and process design;
typical products defects, advantages and disadvantages.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment
A person who demonstrates competency in this unit must be able to apply metallurgy principles and practices. Critical aspects for assessment and evidence are required to demonstrate competency in this unit.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the elements, performance criteria, skills and knowledge. A holistic approach should be taken to the assessment.
Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning
Relationship to other units
This unit may be assessed concurrently with other relevant units.
Assessment method and context
Assessment should not require language, literacy or numeracy skills beyond those required for the unit.
The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.The method of assessment should be discussed and agreed with the assessee prior to the commencement of assessment.
Resource implications
This section should be read in conjunction with the range of variables for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Replaced By
State Code National Code Title Type
OEU90 MEM48022 Apply metallurgical principles and practice to determine metal forming and shaping processes Unit of competency
State Code National Code Title Type
W528 MSA60108 Advanced Diploma of Manufacturing Technology Qualification
W526 MSA50108 Diploma of Manufacturing Technology Qualification