Unit of competency Outline
Date retreived
21/07/2026 11:17 PM AWST
21/07/2026 11:17 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Blend and test binding mixes
Blend and test binding mixes
Unit of competency
National Code
FPIWPP3219B
FPIWPP3219B
State Code
D6134
D6134
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
25/06/2012
Field of Education
030305 - Materials Engineering
Original Release Date
25/06/2012
Nominal Hours
20
Description
This unit describes the outcomes required to blend and test binding mixes for use in the forming of chip, flake and fibre boardsGeneral workplace legislative and regulatory requirements apply to this unit; however there are no specific licensing or certification requirements at the time of publicationThis unit replaces FPIWPP3219A Blend and test binding mixes
Notes
Elements and Performance Criteria
1. Prepare for blending
- 1.1. Applicable Occupational Health and Safety (OHS), environmental, legislative and organisational requirements relevant to blending and testing binding mixes are identified and followed
- 1.2. Work order is reviewed and checked with appropriate personnel
- 1.3. Type and quantity of ingredients to form the binding mix to be blended is acquired from storage
- 1.4. Equipment is selected appropriate to work requirements and checked for operational effectiveness in line with manufacturer's recommendations
- 1.5. Blending process is selected and planned in line with site procedures
- 1.6. Communication with others is established and maintained in line with OHS requirements
2. Blend and test binding mix
- 2.1. Pre start-up checks are carried out on equipment in line with site requirements
- 2.2. Blend cycles are set in line with organisational requirements
- 2.3. Ingredients and additives are measured and blended ensuring minimum wastage in line with site and environmental requirements
- 2.4. Blend is transferred to appropriate storage location or production equipment without contamination through transfer lines
- 2.5. Addition rate of additives are monitored and pumps adjusted
- 2.6. Samples of blend are regularly taken for testing to check tack and adhesion properties in line with standard operating procedures
- 2.7. Test results are interpreted and adjustments made to achieve desired properties
- 2.8. Sub-standard blend is rejected and disposed of in line with site procedures and environmental regulations
- 2.9. Blending process and equipment faults are recorded and reported to the appropriate personnel
3. Maintain and clean equipment
- 3.1. Blending, storage and transfer equipment is cleaned to organisation requirements
- 3.2. Pumps are turned off and equipment flushed in line with organisational standard operating procedures
- 3.3. Excess blended material and additives are disposed of in line with statutory requirements
- 3.4. Equipment and ingredients are stored in line with statutory requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the blending of binding mixes
and may include:
type
quantity
setting rate
mixing percentages
additives
hardness
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Binding mix may include:
chips
flakes
fibre
glue
additives
other enterprise specified ingredients
Storage locations may include:
drums kept in flammable goods storage areas
plastic tubs kept in flammable goods storage areas
Equipment may include:
blenders with manually controlled feed
mixers with pre-programmed mix quantities
cycles
transfer pumps
valves
Blending:
usually includes mixing a base ingredient with a hardener to aid setting plus any specified additives to specified quantities
can occur manually or mechanically
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Pre start-up checks
are conducted to ensure:
equipment has been set-up correctly
systems are performing accurately
equipment is operating to optimum performance
Ingredients may include:
synthetic or animal based adhesives such as:
casein
rubber based adhesives
poly vinyl acetate
epoxy resins and formaldehydes
chips
flakes or fibre
hardeners
softeners
accelerants
decelerators
dyes
Additives may include:
agents which:
harden
soften
accelerate or decelerate glue or resin setting
Transfer lines may include:
transfer of ingredients to the blenders
transfer of the binding mix to storage or production
Testing is to include:
regular sampling of the blending mix to check:
mix quantities
ingredient characteristics
viscosity
colour
spread
tack
cured bond strength
setting speed (is it going off)
how weather conditions may be affecting the process
Records and reports may include:
binding and testing results
quantities produced
condition changes
production difficulties
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
OHS requirements:
are to be in line with applicable Commonwealth, State or Territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
fire fighting equipment
hazard and risk control
fatigue management
elimination of hazardous materials and substances
safe forest practices including required actions relating to forest fire
manual handling including shifting, lifting and carrying
Environmental requirements may include:
legislation
organisational policies and procedures
workplace practices
Legislative requirements:
are to be in line with applicable Commonwealth, State or Territory legislation, regulations, certification requirements and codes of practice and may include:
award and enterprise agreements
industrial relations
Australian Standards
confidentiality and privacy
OHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Organisational requirements may include:
legal
organisational and site guidelines
policies and procedures relating to own role and responsibility
quality assurance
procedural manuals
quality and continuous improvement processes and standards
OHS, emergency and evacuation procedures
ethical standards
recording and reporting requirements
equipment use and maintenance and storage requirements
environmental management requirements (waste minimisation and disposal, recycling and re-use guidelines)
Work order is to include:
instructions for the blending of binding mixes
and may include:
type
quantity
setting rate
mixing percentages
additives
hardness
instructions for the environmental monitoring of work and procedures
environmental care requirements relevant to the work
Appropriate personnel may include:
supervisors
suppliers
clients
colleagues
managers
Binding mix may include:
chips
flakes
fibre
glue
additives
other enterprise specified ingredients
Storage locations may include:
drums kept in flammable goods storage areas
plastic tubs kept in flammable goods storage areas
Equipment may include:
blenders with manually controlled feed
mixers with pre-programmed mix quantities
cycles
transfer pumps
valves
Blending:
usually includes mixing a base ingredient with a hardener to aid setting plus any specified additives to specified quantities
can occur manually or mechanically
Communication may include:
verbal and non-verbal language
constructive feedback
active listening
questioning to clarify and confirm understanding
use of positive, confident and cooperative language
use of language and concepts appropriate to individual social and cultural differences
control of tone of voice
body language
Pre start-up checks
are conducted to ensure:
equipment has been set-up correctly
systems are performing accurately
equipment is operating to optimum performance
Ingredients may include:
synthetic or animal based adhesives such as:
casein
rubber based adhesives
poly vinyl acetate
epoxy resins and formaldehydes
chips
flakes or fibre
hardeners
softeners
accelerants
decelerators
dyes
Additives may include:
agents which:
harden
soften
accelerate or decelerate glue or resin setting
Transfer lines may include:
transfer of ingredients to the blenders
transfer of the binding mix to storage or production
Testing is to include:
regular sampling of the blending mix to check:
mix quantities
ingredient characteristics
viscosity
colour
spread
tack
cured bond strength
setting speed (is it going off)
how weather conditions may be affecting the process
Records and reports may include:
binding and testing results
quantities produced
condition changes
production difficulties
storage locations
quality outcomes
hazards
incidents
equipment malfunctions
and may be:
manual
using a computer-based system or other appropriate organisational communication system
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently blend and test binding mixes within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to blending and testing binding mixes
following organisational policies and procedures relevant to blending and testing binding mixes
blending and testing binding mixes in line with the work order and within prescribed organisational requirements
conducting blending operations and maintenance procedures
storing batches of binding mix in line with organisational requirements and OHS regulations
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
A person who demonstrates competency in this unit must be able to provide evidence that they can safely and efficiently blend and test binding mixes within organisational requirements
Critical aspects for assessment and evidence required to demonstrate competency in this unit
The evidence required to demonstrate competency in this unit must be relevant to and satisfy all of the requirements of the elements of this unit and include demonstration of:
following applicable Commonwealth, State or Territory legislative and regulatory requirements and codes of practice relevant to blending and testing binding mixes
following organisational policies and procedures relevant to blending and testing binding mixes
blending and testing binding mixes in line with the work order and within prescribed organisational requirements
conducting blending operations and maintenance procedures
storing batches of binding mix in line with organisational requirements and OHS regulations
Context of and specific resources for assessment
Competency is to be assessed in the workplace or realistically simulated workplace
Assessment is to occur under standard and authorised work practices, safety requirements and environmental constraints
Assessment of required knowledge, other than confirmatory questions, will usually be conducted in an off-site context
Assessment is to follow relevant regulatory or Australian Standards requirements
The following resources should be made available:
workplace location or simulated workplace
materials and equipment relevant to undertaking work applicable to this unit
specifications and work instructions
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of the FPI11 Training Package
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of required knowledge
Assessment must be by direct observation of tasks, with questioning on required knowledge and it must also reinforce the integration of employability skills
Assessment methods must confirm the ability to access and correctly interpret and apply the required knowledge
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
Assessment may be in conjunction with assessment of other units of competency
The assessment environment should not disadvantage the candidate
Assessment practices should take into account any relevant language or cultural issues related to Aboriginality, gender or language backgrounds other than English
Where the participant has a disability, reasonable adjustment may be applied during assessment
Language and literacy demands of the assessment task should not be higher than those of the work role
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXJ23 | FWPWPP3219 | Blend and test binding mixes | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J468 | FPI30411 | Certificate III in Wood Panel Products | Qualification |