Unit of competency Outline

Date retreived
23/07/2026 11:37 AM AWST

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Lead 5S in a manufacturing environment

Lead 5S in a manufacturing environment

Unit of competency
National Code
MSACMT440A
State Code
W9002
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
01/12/2005
State Implementation and Classification
Approved Date
11/09/2014
Field of Education
080303 - Human Resource Management
Original Release Date
11/09/2014
Nominal Hours
50
Description
This unit covers the competencies needed to facilitate and improve the 5S housekeeping environment.
Notes
Elements and Performance Criteria
1. Facilitate the set up of 5S
  • 1.1. Assist team members to determine what are necessary and unnecessary items in the work area1.2. Assist team members to determine optimum assigned location for all necessary items1.3. Liaise with relevant production and occupational health and safety (OHS) personnel in determining optimum locations1.4. Assist team members to determine optimum location for unnecessary items1.5. Assist team members to determine 5S schedule1.6. Ensure procedures reflect 5S practices 1.7. Assist team members to achieve the required level of skill
2. Monitor 5S
  • 2.1. Check work area for 5S implementation as part of normal routine2.2. Identify non-conformances2.3. Negotiate solutions to non-conformances
3. Improve the 5S
  • 3.1. Work with team members to find areas for improvement3.2. Assist team members to develop improvement solutions3.3. Facilitate the availability of resources required for the improvement solution3.4. Facilitate the implementation of the improvement solution

Procedures include all work instructions, standard operating procedures, formulas/recipes, batch sheets, temporary instructions and similar instructions provided for the smooth running of the plant. They may be written, verbal, computer based or in some other form.

For the purposes of this Training Package, 'procedures' also includes good operating practice as may be defined by industry codes of practice (e.g. Good Manufacturing Practice (GMP), Responsible Care) and government regulations.


5S is a system of work organisation originally developed in Japan based around: A close translation of the five stages in the housekeeping approach is:

sort

set in order

shine

standardise

sustain

Overview of assessment requirements
There should be evidence of successful application of 5S in the person's work group and their positive interaction with it.

What critical aspects of evidence are required to demonstrate competency in this unit?
There should be evidence of the person's assisting team members to implement 5S and/or to implement improvements to 5S. There should be evidence of continuous improvement.

In what context should assessment occur?
Assessment needs to occur in a workplace practising or implementing 5S.

Are there any other units which could or should be assessed with this unit or which relate directly to this unit?
This unit could be assessed concurrently with other units relating to the team leader's interactions with their team.
This unit differs from

What method of assessment should apply?
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the elements, performance criteria, skills and knowledge. A holistic approach should be taken to the assessment.
Assessors should gather sufficient, fair, valid, reliable, authentic and current evidence from a range of sources. Sources of evidence may include direct observation, reports from supervisors, peers and colleagues, project work, samples, organisation records and questioning. Assessment should not require language, literacy or numeracy skills beyond those required for the unit.
The assessee will have access to all techniques, procedures, information, resources and aids which would normally be available in the workplace.
The method of assessment should be discussed and agreed with the assessee prior to the commencement of the assessment.

What evidence is required for demonstration of consistent performance?
5S needs to be a routine, natural part of everyone's job. As such there should be evidence of consistent application of 5S over an extended period.

What are the specific resource requirements for this unit?
Access to a workplace implementing or practising 5S. No other specific resources are required.

Replaces
State Code National Code Title Type
W2586 MCMT440A Lead 5S in a manufacturing environment Unit of competency
Replaced By
State Code National Code Title Type
WD530 MSS403040A Facilitate and improve implementation of 5S Unit of competency