Unit of competency Outline

Date retreived
23/07/2026 9:04 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Produce complex adhesive, mechanical or sewn fastened product

Produce complex adhesive, mechanical or sewn fastened product

Unit of competency
National Code
ICPCF362C
State Code
D3062
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
05/07/2010
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030103 - Printing
Original Release Date
09/09/2014
Nominal Hours
50
Description
This unit describes the performance outcomes, skills and knowledge required to produce complex adhesive, mechanical or sewn fastened product. Some equipment may also involve cutting, trimming, folding and/or gathering (collating) which may be assessed at the same time.
Notes
Elements and Performance Criteria
1. Maintain operation of sheet/section transportation system
  • 1.1. Feeder is monitored and adjusted to ensure continuous and efficient feeding to machine
  • 1.2. Sheet/section pick-up and transport system is monitored and adjusted to ensure accurate and continuous sheet handling and efficient operation
  • 1.3. Sheet/section transfer systems are monitored and adjusted to ensure correct and continuous sheet handling and efficient operation
  • 1.4. Substrate is added to the process according to job specifications
2. Maintain operation of sheet/section delivery system
  • 2.1. Delivery system is monitored and adjusted to ensure quality and efficient product delivery
  • 2.2. Wire straightness, length, cut-off and clinching pressures are monitored and adjusted to ensure quality of product meets the standard of the approved sample
  • 2.3. Adhesion is monitored and adjusted to ensure quality of product meets the standard of the approved sample
  • 2.4. Thread tension and stitch quality are monitored and adjusted to ensure quality of product meets standard of the approved sample
3. Maintain production process
  • 3.1. In-line printing/converting/binding/finishing processes are monitored and adjusted to ensure the quality of product meets the standard of the approved sample
  • 3.2. Production process is operated in association with fellow workers and according to enterprise procedures and planned daily schedule
  • 3.3. Production is maintained according to OHS requirements, manufacturer's specifications and enterprise procedures
  • 3.4. Manual and/or automatic control is used according to job specifications
  • 3.5. Performance is monitored and verified using the process control system according to enterprise procedures
  • 3.6. Production difficulties are anticipated and preventive action is taken to prevent occurrence by timely intervention
  • 3.7. Waste is sorted according to enterprise procedures
4. Identify and rectify problems and faults
  • 4.1. Problems in sewing fastening machine are identified and reported according to enterprise procedures
  • 4.2. Adjustments or corrections are carried out according to specified procedures and are consistent with operator's skill level
  • 4.3. Sewing fastening machine operation is checked to ensure correct operation
  • 4.4. Process adjustments to eliminate problems are reported according to enterprise procedures
  • 4.5. Faulty performance of equipment is identified and reported according to enterprise procedures
5. Conduct shutdown of production process
  • 5.1. Correct shutdown sequence is followed according to manufacturer's specifications and enterprise procedures
  • 5.2. Shutdown is conducted in association with fellow workers and in compliance with OHS requirements
  • 5.3. Substrate waste is removed from operating area and recycled or disposed of, where required, according to regulatory requirements and enterprise procedures
  • 5.4. Machine faults requiring repair are identified and reported to designated person according to enterprise procedures
  • 5.5. Repair/adjustment is verified prior to resumption of operations
6. Clean adhesive/ mechanical/sewing fastening machine at end of run
  • 6.1. Sewing unit is disengaged and cleaned ready for next run
  • 6.2. Mechanical fastening unit is disengaged and cleaned ready for next run
  • 6.3. Glue system is washed up ready for next run and liquid waste is disposed of according to regulatory requirements and enterprise procedures
  • 6.4. In-line printing/converting/binding/finishing units are cleaned ready for next run
  • 6.5. Sheet feed, transport and delivery systems are disengaged and cleaned ready for next run
  • 6.6. Production records or other documentation are accurately completed where required by enterprise procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Substrate handling may include:
large or small sheet/section handling systems.
In-line processes may include:
minor processes that are integral to this competency can include basic in-line operations such as perforating, numbering, slitting that do not in themselves constitute another defined unit of competency. Where a major in-line process is defined as a separate competency (eg flat-bed cutting, folding) it should be assessed as such.
Fastening processes may include:
adhesive fastening such as cold and hot melt gluing, taping of substrates of varied form, weight or shape, eg hard case making, casing in, spine lining
mechanical fastening such as wire stitching, loop stitching of substrates of varied form, weight or shape
section sewing.
Fastening units may include:
a range of machines with manual, semi-automated, fully automated or computerised process control.
Complexity may include:
complex refers to use of automatic adhesive and thermal machines, multiple head mechanical machines, section sewers.
Substrate types mat include:
range of substrates within the major categories of paper, pressure sensitive material, board, plastics and related films, or metal.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
produce a complex fastened product that meets job specifications, production timeframes and quality standards
demonstrate an ability to find and use information relevant to the task from a variety of information sources
competency must be demonstrated in any ONE of adhesive, mechanical or section sewing. For each process produce TWO complex jobs using different sizes and weights of substrate according to manufacturer's and job specifications, enterprise procedures and the listed Performance Criteria
demonstrate use of computerised control, monitoring and data entry systems if available and appropriate.

Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these
off the job assessment must be undertaken in a closely simulated workplace environment.

Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.

Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
Replaces
State Code National Code Title Type
D0325 ICPCF362B Produce complex adhesive, mechanical or sewn fastened product Unit of competency
Replaced By
State Code National Code Title Type
AUO15 ICPCBF362 Produce complex adhesive, mechanical or sewn fastened product Unit of competency