Unit of competency Outline

Date retreived
22/07/2026 11:41 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Apply clear over base multi layer/pearl refinishing materials

Apply clear over base multi layer/pearl refinishing materials

Unit of competency
National Code
AURV329603EA
State Code
W5216
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
21/06/2011
State Implementation and Classification
Approved Date
16/01/2006
Field of Education
030507 - Automotive Vehicle Refinishing
Original Release Date
16/01/2006
Nominal Hours
56
Description
This unit covers the competence required to apply clear over base multi layer/pearl refinishing materials to a variety of vehicle substrates by spray gun application and determine causes and apply rectification procedures for paint finish faults.
Notes
Elements and Performance Criteria
1. Prepare for work
  • 1.1. Work instructions are used to determine the job requirements, including job sheets, material type, colour, quality and quantity.
  • 1.2. Job specifications are read and interpreted.
  • 1.3. OH&S requirements, including personal protection needs, breathing apparatus and full body protection, are observed throughout the work.
  • 1.4. Materials are selected and inspected for quality.
  • 1.5. Hand tooling and safety equipment are identified and checked for operation.
  • 1.6. Procedures are determined to minimise waste material.
  • 1.7. Procedures are identified for maximising energy efficiency while completing the job.
2. Apply clear over base multi-layer/pearl refinishing materials by spray gun
  • 2.1. The environment for application of refinishing materials conforms to requirements for temperature, extraction of fumes and cleanliness.
  • 2.2. Refinishing materials are applied at manufacturer/ component supplier recommended intervals using approved methods.
  • 2.3. Refinishing materials are dried using approved methods and equipment.
  • 2.4. Paint film surface faults are removed using compounds, polishes and glazes.
  • 2.5. Refinishing materials are applied without causing damage to any component or system.
  • 2.6. The finish produced meets specifications for colour, texture, depth and gloss and is contaminant-free, blending into the surrounding surfaces.
  • 2.7. Surface refinishing is completed within approved timeframes.
  • 2.8. Application activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
3. Identify paint faults, causes and rectification procedures
  • 3.1. Paint faults are identified according to industry and workplace procedures.
  • 3.2. Paint fault causes are determined according to industry and workplace procedures.
  • 3.3. Rectification procedures are determined according to fault and type of finish material according to industry standard practices and workplace requirements.
  • 3.4. Identification and determination activities are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
4. Rectify and touch up paint faults of clear over base multi-layer/pearl refinishing materials
  • 4.1. Materials to restore paintwork to as new condition are determined from industry and manufacturer/component supplier standards.
  • 4.2. Damaged paintwork is rectified to blend with existing paintwork on vehicle.
  • 4.3. All rectification operations are carried out according to industry regulations/guidelines, OH&S legislation, and enterprise procedures/policies.
  • 4.4. Paint faults are rectified without causing damage to any component or system.
5. Clean up work area and maintain equipment
  • 5.1. Material that can be reused is collected and stored.
  • 5.2. Waste material is removed and disposed of or stored according to statutory and workplace procedure.
  • 5.3. Spray equipment is cleaned as specified by manufacturer/ component supplier and/or workplace policy and procedures.
  • 5.4. Work area is cleaned and inspected for serviceable condition in accordance with workplace procedures.
  • 5.5. Unserviceable equipment is tagged and faults identified in accordance with workplace procedures.
  • 5.6. Operator maintenance is completed in accordance with manufacturer/component supplier specifications and worksite procedures.
  • 5.7. Tooling is maintained in accordance with workplace procedures.
Refinishing materials include acrylic enamel, multi layer/ pearl paints, two-pack base coats, acrylic enamel clear, acrylic enamel hardeners and reducers, paint reducers
Refinishing methods include spray gun selection equipment protection methods, various spraying techniques, drying procedures, paint mixing, compound polishing and detailing of surfaces

Work requires individuals to demonstrate judgement and problem-solving skills in managing own work activities and contributing to a productive team environment
Work is carried out in accordance with award provisions

OH&S requirements are to be in accordance with legislation/regulations/codes of practice and enterprise safety policies and procedures. This may include protective clothing and equipment, use of tooling and equipment, workplace environment and safety, handling of materials, use of fire fighting equipment, enterprise first aid, hazard control and hazardous materials and substances
Personal protective equipment is to include that prescribed under legislation/regulation/codes of practice and workplace policies and practices
Safe operating procedures are to include, but are not limited to operational risk assessment and treatments associated with vehicular movement, toxic substances, electrical safety, machinery movement and operation, manual and mechanical lifting and shifting, working in proximity to others and worksite visitors
Emergency procedures related to this unit are to include, but are not limited to emergency shutdown and stopping of equipment, extinguishing fires, enterprise first aid requirements and worksite evacuation

Environmental requirements are to include but are not limited to waste management, noise, dust and clean-up management

Quality requirements are to include, but are not limited to regulations, including Australian Standards, internal company quality policy and standards and enterprise operations and procedures

Statutory/regulatory authorities may include Federal, State/Territory and local authorities administering acts, regulations and codes of practice

Tooling and equipment may include various spray guns, air pressure regulators, air compressors, spray booths, baking ovens, heating and lighting systems, strainers, measuring sticks and safety equipment

Materials may include tac rags, polishing buffs and pads, cleaning solvents, compounds, glazes and cleaning materials

Communications are to include, but are not limited to verbal and visual instructions and fault reporting and may include worksite specific instructions, written instructions, plans or instructions related to job/task, telephones and pagers

Information sources may include, but are not limited to verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets, diagrams or sketches
Safe work procedures related to application of clear over base multi layer/pearl refinishing materials
Regulatory/legislative requirements pertaining to Automotive painting and finishing
Engineer's design specifications and instructions
Organisation work specifications and requirements
Instructions issued by authorised enterprise or external persons
Australian Standards

Critical aspects of evidence

It is essential that competence is fully observed and there is ability to transfer competence to changing circumstances and to respond to unusual situations in the critical aspects of:

observing safety procedures and requirements
communicating effectively with others involved in or affected by the work
selecting methods and techniques appropriate to the circumstances
completing preparatory activity in a systematic manner
preparing clear over base multi layer/pearl paint
applying clear over base multi layer/pearl refinishing
identifying paint faults and determining rectification procedures
rectifying paint faults
applying environmental procedures

Relationship to other units
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role

Underpinning knowledge

A working knowledge of:

OH&S regulations/requirements, equipment, material and personal safety requirements
environmental protection requirements/substance disposal and storage requirements
material safety data sheets
types of clear over base multi layer/pearl refinishing materials
application methods
paint surface fault identification and rectification procedures
drying methods for clear over base multi layer/pearl material
types of spray guns
spray gun operation (spraying techniques)
spray gun cleaning methods
work organisation and planning processes
enterprise quality processes

Specific key competencies, underpinning and employability skills required to achieve the performance criteria
These include a number of processes that are learned throughout work and life, which are required in most jobs. Some of these are covered by the national key competencies, although others may be added. The details below highlight how these competencies are to be applied in the attainment of this unit.

Application of the key competencies in this unit are to satisfy the nominated level in which:

Level 1 - relates to working effectively within set conditions and processes;
Level 2 - relates to management or facilitation of conditions or processes; and
Level 3 - relates to design, development and evaluation of conditions or process.
How will the candidate apply the following key competency in this unit? The candidate will need to:

Collect, analyse and organise information
Collect, organise and understand information related to work orders, plans and safety procedures for applying clear over base multi layer/pearl refinishing materials
(Level 1)

Communicate ideas and information
Communicate ideas and information to enable confirmation of work requirements and specifications, coordination of work with worksite supervisor, other workers and customers, and the reporting of work outcomes and problems
(Level 1)

Plan and organise activities
Plan and organise activities, including preparation and layout of worksite and obtaining of equipment and materials to avoid backtracking, workflow interruptions or wastage
(Level 1)

Work with others and in a team
Work with others and in a team by recognising dependencies and using cooperative approaches to optimise workflow and productivity
(Level 1)

Solve problems
Establish safe and effective work processes which anticipate and/or resolve problems and downtime, to systematically develop solutions to avoid or minimise reworking and avoid wastage
(Level 1)

Use mathematical ideas and techniques
Use mathematical ideas and techniques to calculate time, apply accurate measurements, calculate material requirements and establish quality checks
(Level 1)

Use technology
Use workplace technology related to application of clear over base multi layer/pearl refinishing materials, including the use of specialist equipment, measuring equipment and communication devices and the reporting/recording of results
(Level 1)

Context of assessment
Application of competence is to be assessed in the workplace or simulated worksite
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints
Assessment is to comply with regulatory requirements, including Australian Standards

Method of assessment
Assessment must satisfy the endorsed assessment guidelines of the automotive industry's RS&R Training Package
Assessment methods must confirm consistency and accuracy of performance together with application of underpinning knowledge
Assessment must be by direct observation of tasks, with questioning on underpinning knowledge and it must also reinforce the integration of key competencies
Assessment may be applied under project related conditions and require evidence of process
Assessment must confirm a reasonable inference that competence is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances
It is preferable that assessment reflects a process rather than an event and occurs over a period of time to cover varying quality circumstances. Evidence of performance may be provided by customers, team leaders/members or other persons subject to agreed authentication arrangements

Specific resource requirements for this unit

The following resources should be made available:

workplace location or simulated workplace
materials relevant to application of clear over base multi layer/pearl refinishing materials
equipment, hand and power tooling appropriate to application of clear over base multi layer/pearl refinishing materials
activities covering mandatory task requirements
specifications and work instructions

Replaced By
State Code National Code Title Type
WF545 AURVTP3024 Mix and apply clear over-base multi-layer pearl refinishing materials Unit of competency
No information