Unit of competency Outline

Date retreived
22/07/2026 11:50 PM AWST

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Monitor chemical reactions in the process

Monitor chemical reactions in the process

Unit of competency
National Code
PMAOPS220
State Code
AXN42
TGA Status
Current
DTWD Status
Approved
Current Release Number
1.00
Current Release Date
02/06/2016
State Implementation and Classification
Approved Date
05/08/2016
Field of Education
030717 - Plant And Machine Operations
Original Release Date
05/08/2016
Nominal Hours
30
Description
This unit of competency covers the skills and knowledge required to operate a reaction system which forms an integral part of a production process. The reactor and its control will be relatively simple, operated in a stand-alone manner. The reaction may, or may not, include the use of catalyst (either homogeneous or heterogeneous phase). The vessel in which the reaction is occurring may be a purpose built 'kettle' or other reaction vessel or it may simply be a stirred tank. These are typically found in small batch plants, although appropriate examples might also exist in larger plants. Processes may be batch or continuous.This unit of competency applies to operators who are required to monitor the reactor operation, make adjustments to process or product properties as directed or to procedure and identify operational problems and take appropriate action.This unit of competency applies to an individual who may work alone although under routine direction and supervision. They may work as part of a team or group and will work in liaison with other shift team members and the control room operator, as appropriate.This competency does not cover operating a control panel. Where this is required the appropriate control unit should be used.No licensing, legislative or certification requirements apply to this unit at the time of publication.
Notes
Elements and Performance Criteria
1 Prepare for work
  • 1.1 Receive and give shift handover
  • 1.2 Identify work requirements
  • 1.3 Identify and control hazards
  • 1.4 Coordinate with appropriate personnel
  • 1.5 Check for recent work undertaken on plant item
  • 1.6 Note any outstanding/incomplete work
  • 1.7 Check operational status of equipment
2 Operate reaction system in accordance with procedures
  • 2.1 Identify the type of reactor and duty
  • 2.2 Complete routine checks, logs and paperwork taking appropriate action on unexpected readings
  • 2.3 Adjust reactor, as appropriate to type and duty
  • 2.4 Change rate, grade or specification smoothly
  • 2.5 Charge/discharge reactor
3 Recognise and take action on abnormal situations in accordance with procedures
  • 3.1 Monitor reactor frequently and critically throughout shift using measured/indicated data and senses
  • 3.2 Identify impacts of any changes upstream and downstream
  • 3.3 Recognise situations which may require action
  • 3.4 Resolve routine problems
  • 3.5 Take actions on other abnormal situations to make safe and have the situation resolved
4 Isolate and de-isolate plant
  • 4.1 Complete any required pre-start checks
  • 4.2 Start up/shut down /changeover reactor according to the plant type and duty in liaison with other personnel
  • 4.3 Isolate reactor
  • 4.4 Make safe for required work
  • 4.5 Check reactor is ready to be returned to service
  • 4.6 De-isolate and prepare reactor for return to service
No information
No information
Replaces
State Code National Code Title Type
W8853 PMAOPS220B Monitor chemical reactions in the process Unit of competency