Unit of competency Outline
Date retreived
23/07/2026 1:26 AM AWST
23/07/2026 1:26 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Butt weld polyethylene plastic pipelines
Butt weld polyethylene plastic pipelines
Unit of competency
National Code
PMBWELD301B
PMBWELD301B
State Code
W7710
W7710
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
07/04/2014
Field of Education
030305 - Materials Engineering
Original Release Date
07/04/2014
Nominal Hours
20
Description
This competency covers the butt welding of polyethylene (PE) plastic pipes and pipeline components under industrial conditions both in the field and in factory conditions.This competency is performed by operators as part of a work team.
Notes
Elements and Performance Criteria
1. Identify materials as being compatible for welding.
- 1.1 Identify materials as polyethylene (PE) from specifications and work site instructions.
- 1.2 Identify PE materials and pipes supplied as being compatible for welding from specifications.
2. Calculate appropriate pipe welding parameters.
- 2.1 Identify welding machine type and operating data.
- 2.2 Identify pipe materials and dimensions.
- 2.3 Perform welding parameter calculations for individual welding machines and pipe details.
- 2.4 Prepare field operational sheets as per enterprise requirements.
3. Maintain and calibrate welding equipment.
- 3.1 Set up welding equipment and work area.
- 3.2 Ensure safety equipment is available and operational.
- 3.3 Identify non-conformance, report and rectify.
- 3.4 Check operation and calibrate where required, heating, trimming, and pressure systems.
4. Perform welding to required standard.
- 4.1 Assemble pipeline components in welding machine.
- 4.2 Clean, align and trim pipe ends.
- 4.3 Perform heating, welding, and cooling phases using calculated welding parameters.
- 4.4 Monitor and record achieved weld parameters for each joint as per enterprise requirement.
- 4.5 Clean up equipment when completed as per enterprise procedures.
- 4.6 Clean up work site, dispose of scrap materials as per enterprise procedures.
- 4.7 Use personal protective equipment as per enterprise requirements.
5. Assess quality of completed joints.
- 5.1 Identify quality requirements for joints
- 5.2 Assess joints against specification requirements, and report results
- 5.3 Identify and report non-conformances as per enterprise requirements.
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes the butt welding of polyethylene (PE) pipeline components using hydraulic activated welding machines. The end applications include pipelines used for transmission of gaseous and water based fluids.
It also includes the operation of all relevant ancillary equipment.
Specifications include national standards for materials (including but not limited to AS/NZS 4130, AS/NZS 4131, AS/NZS 4401 and AS/NZS 5065), workplace specifications and instructions, and government codes and regulations.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hydraulic activated butt welding machines, and pipe supports
measurement devices, including pressure gauges, timers, temperature probes, callipers and computer-based pressure/temperature monitors
cleaning fluids and spray equipment
calculators
relevant safety equipment
comprehensive work instructions.
Hazards
Typical hazards include:
hazardous cleaning fluids
pipe material handling
heavy stationary and moving machinery
cutting and heating components.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
variable PE materials, and pipes as supplied
equipment malfunction or wear and tear
variable field site conditions.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Where reference is made to industry codes of practice and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes the butt welding of polyethylene (PE) pipeline components using hydraulic activated welding machines. The end applications include pipelines used for transmission of gaseous and water based fluids.
It also includes the operation of all relevant ancillary equipment.
Specifications include national standards for materials (including but not limited to AS/NZS 4130, AS/NZS 4131, AS/NZS 4401 and AS/NZS 5065), workplace specifications and instructions, and government codes and regulations.
Procedures
All operations are performed in accordance with procedures.
Procedures include all relevant workplace procedures, work instructions, temporary instructions and relevant industry and government codes and standards.
Tools and equipment
This competency includes use of equipment and tools such as:
hydraulic activated butt welding machines, and pipe supports
measurement devices, including pressure gauges, timers, temperature probes, callipers and computer-based pressure/temperature monitors
cleaning fluids and spray equipment
calculators
relevant safety equipment
comprehensive work instructions.
Hazards
Typical hazards include:
hazardous cleaning fluids
pipe material handling
heavy stationary and moving machinery
cutting and heating components.
Problems
'Anticipate and solve problems' means resolve a wide range of routine and non-routine problems, using product and process knowledge to develop solutions to problems which do not have a known solution/a solution recorded in the procedures.
Typical process and product problems may include:
variable PE materials, and pipes as supplied
equipment malfunction or wear and tear
variable field site conditions.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, the range statement and the assessment guidelines for this training package.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the weld quality meets the requirements of the standard. This may require testing of the weld in accordance with the standard.
Assessment method and context
Assessment will occur using industrial plastic pipes and welding equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
using appropriate, industrial equipment, situations and polymers
in a situation allowing for the generation of evidence of the ability to recognise, anticipate and respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Overview of assessment
A holistic approach should be taken to the assessment.
Assessors must be satisfied that the person can consistently perform the unit as a whole, as defined by the Elements, Performance Criteria and skills and knowledge.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
It is essential that the weld quality meets the requirements of the standard. This may require testing of the weld in accordance with the standard.
Assessment method and context
Assessment will occur using industrial plastic pipes and welding equipment and will be undertaken in a work-like environment.
Competence in this unit may be assessed:
using appropriate, industrial equipment, situations and polymers
in a situation allowing for the generation of evidence of the ability to recognise, anticipate and respond to problems
by using a suitable simulation and/or a range of case studies/scenarios
through a combination of these techniques.
In all cases it is expected that practical assessment will be combined with targeted questioning to assess the underpinning knowledge and theoretical assessment will be combined with appropriate practical/simulation or similar assessment. Assessors need to be aware of any cultural issues that may affect responses to questions.
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Specific resources for assessment
This section should be read in conjunction with the Range Statement for this unit of competency. Resources required include suitable access to an operating plant or equipment that allows for appropriate and realistic simulation. A bank of case studies/scenarios and questions will also be required to the extent that they form part of the assessment method. Questioning may take place either in the workplace, or in an adjacent, quiet facility such as an office or lunchroom. No other special resources are required.
Access must be provided to appropriate learning and/or assessment support when required. Where applicable, physical resources should include equipment modified for people with disabilities.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| C5745 | PMBWELD301A | Butt weld polyethylene plastic pipelines | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| BAH84 | PMBWELD301 | Butt weld polyethylene plastic pipelines | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| J835 | UEG40114 | Certificate IV in Gas Supply Industry Operations | Qualification |
| J834 | UEG30114 | Certificate III in Gas Supply Industry Operations | Qualification |
| W400 | PMB30107 | Certificate III in Polymer Processing | Qualification |
| W401 | PMB40107 | Certificate IV in Polymer Technology | Qualification |
| AYW7 | NWP30215 | Certificate III in Water Industry Operations | Qualification |