Unit of competency Outline

Date retreived
22/07/2026 11:34 PM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Assemble box bicycles for retail sale

Assemble box bicycles for retail sale

Unit of competency
National Code
AURBTA2004
State Code
WF044
TGA Status
Replaced
DTWD Status
Replaced
Current Release Number
1.00
Current Release Date
17/01/2013
State Implementation and Classification
Approved Date
25/02/2014
Field of Education
030599 - Automotive Engineering And Technology, N.e.c.
Original Release Date
25/02/2014
Nominal Hours
20
Description
This unit of competency describes the skills and knowledge required to assemble and test a new bicycle for retail sale.It requires the ability to identify bicycle components, interpret manufacturer instructions and specifications, assemble a bicycle and test the assembled bicycle for safe and efficient operation.Licensing, legislative, regulatory or certification requirements may apply to this unit in some jurisdictions. Users are advised to check with the relevant regulatory authority.
Notes
Elements and Performance Criteria
1. Prepare for the assembly of a new bicycle
  • 1.1. Identify and confirm nature and scope of work requirements
  • 1.2. Identify workplace health and safety (WHS) requirements, including individual state/territory regulatory requirements and personal protection needs, and observe throughout the work
  • 1.3. Source procedures and information, such as workshop manuals and manufacturer specifications
  • 1.4. Check tooling and equipment for availability, conformity with specifications and safe condition
  • 1.5. Prepare work area and set up equipment and materials
2. Assemble new bicycle
  • 2.1. Unpack bicycle components and confirm contents are complete
  • 2.2. Identify damaged and/or missing frames and components and report/replace according to workshop procedures
  • 2.3. Identify methods for bicycle model assembly requirements in accordance with manufacturer/component supplier specifications
  • 2.4. Install components without damage
  • 2.5. Set up moving parts in accordance with manufacturer/component supplier specifications
  • 2.6. Select and use appropriate tools, materials and equipment
  • 2.7. Check fitted bicycle components and make necessary adjustments
  • 2.8. Complete records in accordance with workplace procedures
3. Tag assembled bicycle
  • 3.1. Identify workplace tagging procedures
  • 3.2. Identify and prepare resource requirements and support equipment for tagging
  • 3.3. Tag assembled bicycle without damage
  • 3.4. Clean up work area and dispose of packing materials in accordance with workplace procedures
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Bicycles
Bicycles may include:
those with and without gears, and with lever operated brakes
children and adult models of different heights
mountain, road, hybrid, BMX, track and trials models
Tooling and equipment
Tooling and equipment may include:
hand tooling
hand-held power tooling
floor stands, workbench and air tooling
Assembly methods
Assembly methods are to include:
fitting and manual adjustments of components and accessories
measuring, screwing, bonding, clamping, filing, riveting and drilling
greasing and lubrication
torque settings
Materials
Materials may include:
tags
tapes
fitting consumables
cleaning materials
Assembly tasks
Assembly tasks are to include:
basic adjustments and set-up of a cycle
headset adjustment
brake adjustment, including the capabilities to shorten outer cables and to reset the brakes to operating condition, applicable to cable and general hydraulic
gear adjustment, including dérailleurs and hub gears, shifters and chain
wheel fitting and adjustment
pedals
saddles
Testing
Testing is to confirm:
safety and efficiency
stable handling, turning and steering
no failure in parts of the bicycle
no loosening or misalignment of seat, handlebars, controls or reflectors
no loss of components or accessories
Tagging
Tagging methods may include:
tagging by model, size and application
Information/documents
Information/documents may include:
hardcopy and electronic media
verbal or written and graphical instructions, signage, work schedules/plans/specifications, work bulletins, memos, material safety data sheets (MSDS), diagrams or sketches
safe work procedures related to assembling bicycles
regulatory/legislative requirements pertaining to bicycle safety
engineer's design specifications and instructions
organisation work specifications and requirements
instructions issued by authorised enterprise or external persons
Australian standards
WHS requirements
WHS requirements are to be in accordance with applicable commonwealth, state or territory legislation and regulations, and organisational safety policies and procedures, and may include:
personal protective equipment and clothing
safety equipment
first aid equipment
hazard and risk control
elimination of hazardous materials and substances
manual handling, including shifting, lifting and carrying
emergency procedures
Legislative requirements
Legislative requirements are to be in accordance with applicable commonwealth, state or territory legislation, regulations, certification requirements and codes of practice, and may include:
award and enterprise agreements
industrial relations
Australian standards
Australian Design Rules
confidentiality and privacy
WHS
the environment
equal opportunity
anti-discrimination
relevant industry codes of practice
duty of care
Environmental requirements
Environmental requirements may include:
waste management
noise
dust
clean-up management
Quality requirements
Quality requirements may include:
regulations, including Australian standards
internal organisational quality policies and procedures
enterprise operations and procedures
Organisational policies and procedures
Organisational policies and procedures may include:
quality policy and procedures, including Australian standards
WHS, sustainability, environment, equal opportunity and anti-discrimination
manufacturer specifications and industry codes of practice
safe work procedures
reporting and recording procedures
EVIDENCE GUIDE
The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit
Assessors must be satisfied that the candidate can competently and consistently:
observe safety procedures and requirements
communicate effectively with others involved in or affected by the work
select methods and techniques which are appropriate to the circumstances
complete preparatory activity in a systematic manner
conduct assembly and tagging without damage to components or tooling and equipment
assemble a range of bicycles in compliance with Australian standards and workplace requirements.
Context of, and specific resources for assessment
The application of competency is to be assessed in the workplace or a simulated environment that reflects as far as possible the actual working environment.
Assessment is to occur using standard and authorised work practices, safety requirements and environmental constraints.
Assessment is to comply with relevant regulatory requirements, including specified Australian standards.
Where applicable, reasonable adjustment must be made to work environments and training situations to accommodate ethnicity, age, gender, demographics and disability.
The following resources should be made available:
a range of bicycle models
equipment, hand and power tools appropriate to assembling bicycles
technical specifications and standards
tagging equipment.
Method of assessment
Assessment must satisfy the endorsed Assessment Guidelines of this Training Package.
Assessment methods must confirm consistency and accuracy of performance (over time and in a range of workplace relevant contexts) together with application of Required Skills and Knowledge.
Assessment methods must be by direct observation of tasks and include questioning on Required Skills and Knowledge to ensure its correct interpretation and application.
Assessment may be applied under project-related conditions (real or simulated) and require evidence of process.
Assessment must confirm a reasonable inference that competency is able not only to be satisfied under the particular circumstance, but is able to be transferred to other circumstances.
Competence in this unit may be assessed in conjunction with other functional units which together form part of the holistic work role.
Guidance information for assessment
Assessment processes and techniques must be culturally sensitive and appropriate to the language and literacy capacity of the candidate and the work being performed.
Replaces
State Code National Code Title Type
D7560 AURB211305A Assemble box bicycle for retail sale Unit of competency
Replaced By
State Code National Code Title Type
AXE56 AURBTA004 Assemble new boxed bicycles for retail sale Unit of competency