Unit of competency Outline
Date retreived
23/07/2026 1:06 AM AWST
23/07/2026 1:06 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Monitor and facilitate the management of hazards associated with plant
Monitor and facilitate the management of hazards associated with plant
Unit of competency
National Code
BSBOHS506B
BSBOHS506B
State Code
D0908
D0908
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
31/07/2014
Field of Education
061301 - Occupational Health And Safety
Original Release Date
31/07/2014
Nominal Hours
50
Description
This unit describes the performance outcomes, skills and knowledge required to effectively identify hazards, and to assess and control risks associated with plant and equipment, including mobile plant, machinery, electrical equipment, pressure vessels and plant affecting public safety.No licensing, legislative, regulatory or certification requirements apply to this unit at the time of endorsement.
Notes
Elements and Performance Criteria
1. Identify hazards arising from the use of plant and associated systems of work
- 1.1. Access sources of information, data and advice on plant and equipment hazards to assist in identifying hazards associated with plant
- 1.2. Identify hazards in the design, manufacture, registration, supply, installation, commissioning, use, maintenance, testing, dismantling, storage and disposal of plant and systems of work associated with plant
- 1.3. Identify and analyse work environment, tasks and circumstances that may lead to hazardous situations or exacerbate risk associated with use of plant and equipment
- 1.4. In the process of hazard identification, identify and consult appropriate specialist advisors, stakeholders, relevant key personnel and other parties
- 1.5. Establish, report and review appropriate procedures for recording and reporting on hazards associated with plant as part of the systematic approach to managing OHS
2. Analyse OHS risk associated with plant
- 2.1. Determine the method of risk assessment in consultation with operators and stakeholders and, if required, specialist advisors
- 2.2. Identify and assess risks associated with hazards arising from plant in consultation with operators and stakeholders, taking into account the effectiveness of existing controls
- 2.3. Develop and regularly update risk registers for items of plant and associated equipment
- 2.4. Identify risks requiring further control action
3. Control risks associated with plant hazards
- 3.1. Source information, data and advice on risk control options for plant and machinery hazards
- 3.2. Involve operators, stakeholders and key personnel in the development of controls
- 3.3. Adopt control measures for ensuring the health and safety of persons accessing, using and/or maintaining plant by applying the hierarchy of control
- 3.4. Apply controls for access, egress, dangerous parts, guarding, operational controls, emergency stops and warning devices, registrations and design of plant, and operator certification risks associated with plant
- 3.5. Use and maintain workplace monitoring processes to eliminate or control risks properly
- 3.6. Report regularly and appropriately to stakeholders
4. Identify and recommend controls for hazards associated with maintenance activities and continued safe use of plant and equipment
- 4.1. Involve stakeholders and key personnel in the development of controls
- 4.2. Identify circumstances where permit to work procedures or certification are required to assist in ensuring a safe working environment
- 4.3. Respond to and monitor, permit to work procedures or certification in liaison with relevant key personnel, ensuring a safe working environment
- 4.4. Implement and monitor isolation procedures in liaison with relevant key personnel, to ensure continued safety of maintenance and other personnel
- 4.5. Ensure purchasing procedures include actions to address OHS implications of plant and equipment
- 4.6. Develop, document and communicate maintenance procedures to ensure plant and equipment are safe for use
- 4.7. Take action to ensure that any modifications to plant or equipment are safe and suitable for the task, and appropriately document and modify work practices as required for safe operation
- 4.8. Monitor and evaluate maintenance systems for effectiveness, suitability and accuracy to ensure safe operation of plant and equipment, and take action as appropriate
5. Identify and advise on licensing and certification issues associated with plant and equipment
- 5.1. Identify types of plant (including plant design) requiring registration and tasks requiring operator licensing and/or certification in accordance with legislative requirements
- 5.2. Document and communicate to managers and relevant key personnel, OHS requirements to meet plant registration, operator licensing and certification, and other legal requirements
- 5.3. Document and communicate to managers and key personnel, training requirements to meet licensing, certification, registration and other legal requirements
- 5.4. Analyse training needs to ensure information, instruction and training prior to commencement of work on new plant and equipment and new operating methods
- 5.5. Monitor and report compliance with regulatory requirements for operator licensing, registration and certification in the workplace
- 5.6. Identify, document and maintain appropriate records for statutory and specialist plant and associated operator competencies
6. Review and evaluate risk control measures for plant
- 6.1. Review effectiveness of control measures and conduct risk assessments as appropriate
- 6.2. Compare outcomes of OHS risk assessments with criteria to identify risks requiring further risk control and risks deemed as low as reasonably achievable (ALARA)
- 6.3. Involve stakeholders, key personnel, operators and appropriate specialist advisors, in developing relevant risk control plans for plant
- 6.4. Maintain appropriate records for the operating of the plant
- 6.5. Recommend or implement improvements arising from the review process with appropriate key personnel including manufacturers
- 6.6. Review the system of managing OHS to ensure plant safety
audits
Australian Standards
employees and operators
employer groups, unions and industry bodies
hazard, incident and investigation reports
manufacturers' manuals and specifications
minutes of meetings
Australian Safety and Compensation Council
OHS professionals including those working in safety engineering, occupational hygiene, occupational health, injury management, toxicology, ergonomics and epidemiology
professional associations
questionnaires and surveys
relevant state/territory and commonwealth, OHS legislation, regulations, associated standards and codes of practice
reports
state and territory OHS regulatory bodies
workplace inspections
any machinery, equipment (including scaffolding), appliance, implement or tool and any other component, fitting or accessory
electrical installation and plant such as wiring, accessories, fittings, consuming devices, control and protective gear, converters and generators
fixed and or specified plant as related to state/territory and commonwealth OHS legislation
mobile plant and load shifting equipment
pressure equipment such as boilers, pressure vessels and pressure piping
source or a situation with a potential for harm in terms of:
human injury or ill health
damage to property
damage to the environment
a combination of the above
documents describing how tasks, projects, inspections, jobs and processes are to be undertaken
management systems, such as fleet management, procurement, design and quality assurance
manufacturers' operations manuals
organisation policies and procedures addressing areas, such as operations, maintenance, purchasing
standard operating procedures
designers
engineers (such as design, acoustic, safety, mechanical, maintenance)
ergonomists
injury management personnel
manufacturers
occupational hygienists
suppliers and distributors
employees
health and safety, and other employee representatives
managers
OHS committees
supervisors
maintenance and trades persons
managers
OHS representatives
supervisors
users/operators
workplace trainers and assessors
documents describing how tasks, projects, inspections, jobs and processes are to be undertaken
job and task statements
job safety analysis worksheets
maintenance and service logs, sheets, cards, diaries
plant and equipment registers
policies and procedures underpinning systems of management, particularly OHS
purchasing and contracting procedures
quality system documentation
risk assessments
standard operating procedures
any discrepancy between current controls and required standard and quality of control
current controls and their adequacy
identification and analysis of factors contributing to risk
prioritisation or ranking of risk where appropriate
list of hazards, their location and people exposed
possible control measures and proposed dates for implementation
range of possible scenarios or circumstances under which the hazards may cause injury or damage
results of risk assessments
eliminating hazards
and where this is not practicable, minimising risk by:
substitution
isolating the hazard from personnel
using engineering controls
using administrative controls (e.g. procedures, training)
using personal protective equipment (PPE)
accessing parts of plant which require cleaning and maintenance
access/egress to operator's workstation for normal and emergency conditions
systems to enable safe access and egress such as:
emergency lighting
safety doors
alarm systems
potential contact or entrapment points to which the operator may be exposed during:
adjustment
examination
lubrication
maintenance
operation
permanently fixed physical barriers where no access of any part of a person is required
interlocking physical barriers where access to dangerous areas is required during operation
physical barriers securely fixed by means of fasteners or devices
presence-sensing safeguarding systems
being capable of locking in 'off' position to enable disconnection of all motive power and forces
being guarded to prevent unintentional activation
being of 'fail safe' type
being readily and conveniently located
being suitability identified
having nature and function clearly indicated
being able to avoid electrical or electronic circuit malfunction
colouring push buttons, bars or handles red
prominent, clear and durable markings
relevant state and territory jurisdictional requirements
processes by which a certificate to use or operate industrial equipment is issued by a certifying authority
being authorised by a responsible or designated person directly in control of the work
certifications that appropriate precautions and controls are followed
checklists
conditions and actions such as frequency and duration of the work and atmospheric tests
documents containing approval to undertake work and activities including tests, measurements monitoring such as:
hot work permits for welding and cutting in hazardous environments
confined space entry
devices such as:
isolating switches
locks
safety bars
shields
full pressure blanks
spectacle blanks to lock controls - especially moving parts, equipment, systems or devices with stored energy - to an 'off' position while a worker is in a vulnerable position such as:
performing maintenance on rotating equipment, and electrical and hydraulic systems
locking switches with keys needed to open the lock
devices used in conjunction with a danger tag system that promotes greater safety consciousness among the workforce for all situations in which danger to persons could arise from:
operation of machinery, plant or equipment
flow of steam, electricity, gases or liquids
use of faulty or unsafe plant and equipment
devices characterised by multiple locking systems that involve written authorisation by a competent person
general community
other employees and contractors
public
visitors
changes in specification of raw material or plant operating materials, such as lubricants
changes to physical specification of plant, parts or associated tools
changes to work processes and systems
introduction of contractual arrangements
introduction of new and emerging technology
administrative process by which a certifying authority requires an organisation or industry to register plant, machinery and equipment
any form of regulation that restricts entry to an occupation or a profession to those who meet competency related requirements stipulated by a regulatory authority, including:
any physical or implied licence
registration
certification
approval
permit that is required by a person in order to gain employment/self employment
compliance, licensing and certification competencies for operators applicable to state/territory ad commonwealth legislation
documentation requirements relating to plant
emergency preparedness
incident investigation
OHS consultation and participation
OHS obligations and responsibilities to provide safe equipment
OHS policies and procedures
OHS training and information
purchasing/procurement policy and procedures
safe behaviour and defensive driving practices
safe work procedures
systematic hazard identification, risk analysis and evaluation, and risk control
task observation
supervised and/or accredited training towards assessment for a particular certificate
training for safe use of plant or equipment
requirements of:
relevant national and Australian Standards
state and territory OHS legislation and codes of practice
licensing and certification requirements applicable to state/territory and commonwealth legislation including OHS, dangerous goods, hazardous substances, mining and petrochemical
relevant state or territory transport regulations
a basic concept where risks are kept as low as is reasonably achievable
compliance with legislative requirements
maintenance and modification records
noise and vibration analysis
risk assessments
Australian Standards
employees and operators
employer groups, unions and industry bodies
hazard, incident and investigation reports
manufacturers' manuals and specifications
minutes of meetings
Australian Safety and Compensation Council
OHS professionals including those working in safety engineering, occupational hygiene, occupational health, injury management, toxicology, ergonomics and epidemiology
professional associations
questionnaires and surveys
relevant state/territory and commonwealth, OHS legislation, regulations, associated standards and codes of practice
reports
state and territory OHS regulatory bodies
workplace inspections
any machinery, equipment (including scaffolding), appliance, implement or tool and any other component, fitting or accessory
electrical installation and plant such as wiring, accessories, fittings, consuming devices, control and protective gear, converters and generators
fixed and or specified plant as related to state/territory and commonwealth OHS legislation
mobile plant and load shifting equipment
pressure equipment such as boilers, pressure vessels and pressure piping
source or a situation with a potential for harm in terms of:
human injury or ill health
damage to property
damage to the environment
a combination of the above
documents describing how tasks, projects, inspections, jobs and processes are to be undertaken
management systems, such as fleet management, procurement, design and quality assurance
manufacturers' operations manuals
organisation policies and procedures addressing areas, such as operations, maintenance, purchasing
standard operating procedures
designers
engineers (such as design, acoustic, safety, mechanical, maintenance)
ergonomists
injury management personnel
manufacturers
occupational hygienists
suppliers and distributors
employees
health and safety, and other employee representatives
managers
OHS committees
supervisors
maintenance and trades persons
managers
OHS representatives
supervisors
users/operators
workplace trainers and assessors
documents describing how tasks, projects, inspections, jobs and processes are to be undertaken
job and task statements
job safety analysis worksheets
maintenance and service logs, sheets, cards, diaries
plant and equipment registers
policies and procedures underpinning systems of management, particularly OHS
purchasing and contracting procedures
quality system documentation
risk assessments
standard operating procedures
any discrepancy between current controls and required standard and quality of control
current controls and their adequacy
identification and analysis of factors contributing to risk
prioritisation or ranking of risk where appropriate
list of hazards, their location and people exposed
possible control measures and proposed dates for implementation
range of possible scenarios or circumstances under which the hazards may cause injury or damage
results of risk assessments
eliminating hazards
and where this is not practicable, minimising risk by:
substitution
isolating the hazard from personnel
using engineering controls
using administrative controls (e.g. procedures, training)
using personal protective equipment (PPE)
accessing parts of plant which require cleaning and maintenance
access/egress to operator's workstation for normal and emergency conditions
systems to enable safe access and egress such as:
emergency lighting
safety doors
alarm systems
potential contact or entrapment points to which the operator may be exposed during:
adjustment
examination
lubrication
maintenance
operation
permanently fixed physical barriers where no access of any part of a person is required
interlocking physical barriers where access to dangerous areas is required during operation
physical barriers securely fixed by means of fasteners or devices
presence-sensing safeguarding systems
being capable of locking in 'off' position to enable disconnection of all motive power and forces
being guarded to prevent unintentional activation
being of 'fail safe' type
being readily and conveniently located
being suitability identified
having nature and function clearly indicated
being able to avoid electrical or electronic circuit malfunction
colouring push buttons, bars or handles red
prominent, clear and durable markings
relevant state and territory jurisdictional requirements
processes by which a certificate to use or operate industrial equipment is issued by a certifying authority
being authorised by a responsible or designated person directly in control of the work
certifications that appropriate precautions and controls are followed
checklists
conditions and actions such as frequency and duration of the work and atmospheric tests
documents containing approval to undertake work and activities including tests, measurements monitoring such as:
hot work permits for welding and cutting in hazardous environments
confined space entry
devices such as:
isolating switches
locks
safety bars
shields
full pressure blanks
spectacle blanks to lock controls - especially moving parts, equipment, systems or devices with stored energy - to an 'off' position while a worker is in a vulnerable position such as:
performing maintenance on rotating equipment, and electrical and hydraulic systems
locking switches with keys needed to open the lock
devices used in conjunction with a danger tag system that promotes greater safety consciousness among the workforce for all situations in which danger to persons could arise from:
operation of machinery, plant or equipment
flow of steam, electricity, gases or liquids
use of faulty or unsafe plant and equipment
devices characterised by multiple locking systems that involve written authorisation by a competent person
general community
other employees and contractors
public
visitors
changes in specification of raw material or plant operating materials, such as lubricants
changes to physical specification of plant, parts or associated tools
changes to work processes and systems
introduction of contractual arrangements
introduction of new and emerging technology
administrative process by which a certifying authority requires an organisation or industry to register plant, machinery and equipment
any form of regulation that restricts entry to an occupation or a profession to those who meet competency related requirements stipulated by a regulatory authority, including:
any physical or implied licence
registration
certification
approval
permit that is required by a person in order to gain employment/self employment
compliance, licensing and certification competencies for operators applicable to state/territory ad commonwealth legislation
documentation requirements relating to plant
emergency preparedness
incident investigation
OHS consultation and participation
OHS obligations and responsibilities to provide safe equipment
OHS policies and procedures
OHS training and information
purchasing/procurement policy and procedures
safe behaviour and defensive driving practices
safe work procedures
systematic hazard identification, risk analysis and evaluation, and risk control
task observation
supervised and/or accredited training towards assessment for a particular certificate
training for safe use of plant or equipment
requirements of:
relevant national and Australian Standards
state and territory OHS legislation and codes of practice
licensing and certification requirements applicable to state/territory and commonwealth legislation including OHS, dangerous goods, hazardous substances, mining and petrochemical
relevant state or territory transport regulations
a basic concept where risks are kept as low as is reasonably achievable
compliance with legislative requirements
maintenance and modification records
noise and vibration analysis
risk assessments
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
monitoring and facilitating effective identification and control of hazards associated with plant and equipment
knowledge of relevant OHS legislation (acts, regulations, codes of practice, associated standards and guidance material).
Context of and specific resources for assessment
Assessment must ensure:
access to manufacturers' manuals including specifications and operational information and data
access to relevant legislation, standards and guidelines
access to resources outlining a range of hazards and work situations (e.g. video, interactive CD, internet and other computer--based resources)
access to workplace equipment and resources
access to workplace or simulated workplace.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
analysis of responses to case studies and scenarios
assessment of written reports on the effectiveness of hazard identification, risk assessment, control and management actions taken
demonstration of techniques used to identify hazards; assess associated risks; control, monitor and evaluate risks
direct questioning combined with review of portfolios of evidence and third party reports of on-the-job performance by the candidate
observation of performance in role plays
observation of presentations
oral or written questioning to assess knowledge of strategies for guarding moving parts in machinery, human factors related to machine guarding, safe design principles, features and limitations
review of recording and reporting on hazards associated with plant
updating of risk registers for items of plant and associated equipment
review of the system for managing OHS.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
BSBOHS504C Apply principles of OHS risk management
BSBOHS505B Manage hazards in the work environment
other OHS units.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the following is essential:
monitoring and facilitating effective identification and control of hazards associated with plant and equipment
knowledge of relevant OHS legislation (acts, regulations, codes of practice, associated standards and guidance material).
Context of and specific resources for assessment
Assessment must ensure:
access to manufacturers' manuals including specifications and operational information and data
access to relevant legislation, standards and guidelines
access to resources outlining a range of hazards and work situations (e.g. video, interactive CD, internet and other computer--based resources)
access to workplace equipment and resources
access to workplace or simulated workplace.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
analysis of responses to case studies and scenarios
assessment of written reports on the effectiveness of hazard identification, risk assessment, control and management actions taken
demonstration of techniques used to identify hazards; assess associated risks; control, monitor and evaluate risks
direct questioning combined with review of portfolios of evidence and third party reports of on-the-job performance by the candidate
observation of performance in role plays
observation of presentations
oral or written questioning to assess knowledge of strategies for guarding moving parts in machinery, human factors related to machine guarding, safe design principles, features and limitations
review of recording and reporting on hazards associated with plant
updating of risk registers for items of plant and associated equipment
review of the system for managing OHS.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended, for example:
BSBOHS504C Apply principles of OHS risk management
BSBOHS505B Manage hazards in the work environment
other OHS units.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| C7800 | BSBOHS506A | Monitor and facilitate the management of hazards associated with plant | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| WE740 | BSBWHS508A | Manage WHS hazards associated with plant | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| D728 | FNS60811 | Advanced Diploma of Integrated Risk Management | Qualification |
| D721 | FNS50811 | Diploma of Integrated Risk Management | Qualification |
| D175 | BSB51307 | Diploma of Occupational Health and Safety | Qualification |