Unit of competency Outline
Date retreived
21/07/2026 11:39 PM AWST
21/07/2026 11:39 PM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Analyse equipment performance
Analyse equipment performance
Unit of competency
National Code
PMASUP540A
PMASUP540A
State Code
C6005
C6005
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
10/05/2006
Field of Education
030717 - Plant And Machine Operations
Original Release Date
10/05/2006
Nominal Hours
50
Description
This competency covers the analysis of the performance, and performance verification, of existing equipment. This competency is typically performed by a senior technician who will take the lead in the data gathering phase and then analyses the data.This competency applies to technicians who will set up and operate performance verification trials and then analyse the results to determine actual compared to theoretical performance of equipment and equipment components. It includes:calculating the theoretical performance of an item of equipment gathering data to determine the actual performance of the item of equipment calculation of actual versus theoretical performance making recommendations as to the appropriate action to be taken based on the performance verification results.PrerequisitesThis unit has no prerequisites.This competency covers the analysis of the performance, and performance verification, of existing equipment. This competency is typically performed by a senior technician who will take the lead in the data gathering phase and then analyses the data.This competency applies to technicians who will set up and operate performance verification trials and then analyse the results to determine actual compared to theoretical performance of equipment and equipment components. It includes:calculating the theoretical performance of an item of equipment gathering data to determine the actual performance of the item of equipment calculation of actual versus theoretical performance making recommendations as to the appropriate action to be taken based on the performance verification results.PrerequisitesThis unit has no prerequisites.
Notes
Elements and Performance Criteria
1 Determine theoretical performance
- 1.1 Identify item of plant or equipment to be analysed.
- 1.2 Locate and interpret design specification.
- 1.3 Identify process materials being processes/to be processed during verification trial.
- 1.4 Determine process material properties under process conditions.
- 1.5 Calculate theoretical performance of component(s) with that material under those conditions.
2 Conduct trial
- 2.1 Design verification trial to be compatible with theoretical analysis.
- 2.2 Determine measurements needed from trial to yield required data.
- 2.3 Select equipment suitable to give required measurements.
- 2.4 Arrange for verification trial with relevant process personnel.
- 2.5 Set up required measurement equipment.
- 2.6 Supervise trial and ensure trial conditions are appropriate.
- 2.7 Collect trial data for analysis.
3 Verify performance of plant/equipment
- 3.1 Compare theoretical with actual performance.
- 3.2 Determine significance of variation between theoretical and actual performance.
- 3.3 Investigate any suspicious results and take appropriate action.
4 Recommend required action
- 4.1 Determine appropriate action to bring performance to desired level.
- 4.2 Initiate the corrective action in accordance with company procedures.
- 4.3 Determine measures to increase equipment productivity.
- 4.4 Recheck performance after corrective action is implemented.
This competency unit includes the analysis of plant, equipment and equipment components. This competency applies to all work environments and sectors within the chemical, hydrocarbons and oil refining industry, but does require both a theoretical/ mathematical and a practical analysis of the process.
The competency does not require a knowledge of industry sectors and materials other than that in which the technician works. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.
Typical problems include:
worn equipment/components
validation of new equipment/components to design specification
performance analysis in order to upgrade process performance.
The competency does not require a knowledge of industry sectors and materials other than that in which the technician works. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.
Typical problems include:
worn equipment/components
validation of new equipment/components to design specification
performance analysis in order to upgrade process performance.
Assessment context and methods
Assessment for this unit of competency will be on an operating plant. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations, which will include disruptions to normal, smooth operation.
Assessment might typically be by an analysis project.
This unit of competency requires a significant body of knowledge, which will be assessed through questioning and the use of what if scenarios both on the plant and off the plant.
Critical aspects
Competence must be demonstrated in the ability to carry out the analysis without undue disruption to the process.
Consistent performance should be demonstrated. In particular look to see that:
trial design is appropriate
data taken during trial matches that required for the analysis
the analysis is carried out in a structured manner
recommended changes can be justified based on the comparison of trial and theoretical data.
Resource implications
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of projects will be required as will a bank of questions, which will be used to probe the reasoning behind the observable actions.
Other assessment advice
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
In a major hazard facility, it may be appropriate to assess this unit concurrently with:
PMAOHS401A - Assess risk.
Essential knowledge
Knowledge and understanding of the materials, equipment and process sufficient to predict their interactions and their impacts on performance.
Knowledge of the enterprise's procedures and policies along with the ability to implement them within appropriate time constraints and in a manner relevant to the job.
Competence includes the ability for the practical completion of the job to:
calculate equipment and component performance from the design specification
determine equipment and design performance from practical trials
determine the 'limiting component' in the performance of an item of equipment or a process
determine possible performance of an item of equipment/process if practical improvements were made to the 'limiting item'.
Assessment for this unit of competency will be on an operating plant. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations, which will include disruptions to normal, smooth operation.
Assessment might typically be by an analysis project.
This unit of competency requires a significant body of knowledge, which will be assessed through questioning and the use of what if scenarios both on the plant and off the plant.
Critical aspects
Competence must be demonstrated in the ability to carry out the analysis without undue disruption to the process.
Consistent performance should be demonstrated. In particular look to see that:
trial design is appropriate
data taken during trial matches that required for the analysis
the analysis is carried out in a structured manner
recommended changes can be justified based on the comparison of trial and theoretical data.
Resource implications
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of projects will be required as will a bank of questions, which will be used to probe the reasoning behind the observable actions.
Other assessment advice
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
In a major hazard facility, it may be appropriate to assess this unit concurrently with:
PMAOHS401A - Assess risk.
Essential knowledge
Knowledge and understanding of the materials, equipment and process sufficient to predict their interactions and their impacts on performance.
Knowledge of the enterprise's procedures and policies along with the ability to implement them within appropriate time constraints and in a manner relevant to the job.
Competence includes the ability for the practical completion of the job to:
calculate equipment and component performance from the design specification
determine equipment and design performance from practical trials
determine the 'limiting component' in the performance of an item of equipment or a process
determine possible performance of an item of equipment/process if practical improvements were made to the 'limiting item'.
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| W8960 | PMASUP540B | Analyse equipment performance | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| C653 | PMA50102 | Diploma of Process Plant Technology | Qualification |
| C654 | PMA60102 | Advanced Diploma of Process Plant Technology | Qualification |