Unit of competency Outline
Date retreived
22/07/2026 1:22 AM AWST
22/07/2026 1:22 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Analyse equipment performance
Analyse equipment performance
Unit of competency
National Code
PMASUP540B
PMASUP540B
State Code
W8960
W8960
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
18/12/2008
Field of Education
030717 - Plant And Machine Operations
Original Release Date
18/12/2008
Nominal Hours
50
Description
This competency covers the analysis of the performance, and performance verification, of existing equipment.
Notes
Elements and Performance Criteria
1. Determine theoretical performance.
- 1.1. Identify item of plant or equipment to be analysed
- 1.2. Locate and interpret design specification
- 1.3. Identify process materials being processes/to be processed during verification trial
- 1.4. Determine process material properties under process conditions
- 1.5. Calculate theoretical performance of component(s) with that material under those conditions.
2. Conduct trial.
- 2.1. Design verification trial to be compatible with theoretical analysis
- 2.2. Determine measurements needed from trial to yield required data
- 2.3. Select equipment suitable to give required measurements
- 2.4. Arrange for verification trial with relevant process personnel
- 2.5. Set up required measurement equipment
- 2.6. Supervise trial and ensure trial conditions are appropriate
- 2.7. Collect trial data for analysis.
3. Verify performance of plant/equipment.
- 3.1. Compare theoretical with actual performance
- 3.2. Determine significance of variation between theoretical and actual performance
- 3.3. Investigate any suspicious results and take appropriate action.
4. Recommend required action.
- 4.1. Determine appropriate action to bring performance to desired level
- 4.2. Initiate the corrective action in accordance with company procedures.
- 4.3. Determine measures to increase equipment productivity
- 4.4. Re-check performance after corrective action is implemented.
RANGE STATEMENT
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Codes of practice/ standards
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes the analysis of plant, equipment and equipment components. This competency applies to all work environments and sectors within the chemical, hydrocarbons and oil refining industry, but does require both a theoretical/ mathematical and a practical analysis of the process.
The competency does not require a knowledge of industry sectors and materials other than that in which the technician works. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.
Typical problems include:
worn equipment/components
validation of new equipment/components to design specification
performance analysis in order to upgrade process performance.
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.
The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts.
Codes of practice/ standards
Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.
Context
This competency unit includes the analysis of plant, equipment and equipment components. This competency applies to all work environments and sectors within the chemical, hydrocarbons and oil refining industry, but does require both a theoretical/ mathematical and a practical analysis of the process.
The competency does not require a knowledge of industry sectors and materials other than that in which the technician works. It assumes an understanding of the operation of all relevant equipment and processes but does not necessarily require them to be used personally.
Typical problems include:
worn equipment/components
validation of new equipment/components to design specification
performance analysis in order to upgrade process performance.
Health, safety and environment (HSE)
All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment of this unit should include demonstrated competence on actual plant and equipment in a work environment. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Assessment might typically be by an analysis project.
This unit of competency requires a significant body of knowledge which will be assessed through questioning and the use of what-if scenarios both on the plant and off the plant.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the ability to carry out the analysis without undue disruption to the process.
Consistent performance should be demonstrated. In particular look to see that:
trial design is appropriate
data taken during trial matches that required for the analysis
the analysis is carried out in a structured manner
recommended changes can be justified based on the comparison of trial and theoretical data.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of projects will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
In a major hazard facility, it may be appropriate to assess this unit concurrently with relevant OHS units.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Assessment of this unit should include demonstrated competence on actual plant and equipment in a work environment. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations which will include disruptions to normal, smooth operation.
Assessment might typically be by an analysis project.
This unit of competency requires a significant body of knowledge which will be assessed through questioning and the use of what-if scenarios both on the plant and off the plant.
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Competence must be demonstrated in the ability to carry out the analysis without undue disruption to the process.
Consistent performance should be demonstrated. In particular look to see that:
trial design is appropriate
data taken during trial matches that required for the analysis
the analysis is carried out in a structured manner
recommended changes can be justified based on the comparison of trial and theoretical data.
Context of and specific resources for assessment
Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of projects will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.
Method of assessment
In all plants it may be appropriate to assess this unit concurrently with relevant teamwork and communication units.
In a major hazard facility, it may be appropriate to assess this unit concurrently with relevant OHS units.
Guidance information for assessment
Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| C6005 | PMASUP540A | Analyse equipment performance | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AXM25 | PMASUP540 | Analyse equipment performance | Unit of competency |
| State Code | National Code | Title | Type |
|---|---|---|---|
| AWX6 | DEF52215 | Diploma of Explosive Ordnance Manufacture | Qualification |
| W528 | MSA60108 | Advanced Diploma of Manufacturing Technology | Qualification |
| W519 | PMA60108 | Advanced Diploma of Process Plant Technology | Qualification |
| W518 | PMA50108 | Diploma of Process Plant Technology | Qualification |