Unit of competency Outline
Date retreived
23/07/2026 6:45 AM AWST
23/07/2026 6:45 AM AWST
Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.
Perform basic machine maintenance
Perform basic machine maintenance
Unit of competency
National Code
ICPSU224C
ICPSU224C
State Code
D3250
D3250
TGA Status
Replaced
Replaced
DTWD Status
Replaced
Replaced
State Implementation and Classification
Approved Date
09/09/2014
Field of Education
030717 - Plant And Machine Operations
Original Release Date
09/09/2014
Nominal Hours
30
Description
This unit describes the performance outcomes, skills and knowledge required to undertake basic routine maintenance of printing and converting equipment.
Notes
Elements and Performance Criteria
1. Carry out minor routine maintenance and programmed cleaning of reel handling system
- 1.1. Unwind unit is cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 1.2. Web control devices are cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 1.3. Rewind unit is cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 1.4. Folding unit is cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 1.5. Sheeting unit is cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 1.6. Basic maintenance is carried out according to OHS requirements
2. Carry out minor routine maintenance and programmed cleaning of sheet or object handling systems
- 2.1. Feeder is cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 2.2. Lays and transfer gripper system are cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 2.3. Delivery is cleaned, checked and lubricated according to manufacturer's recommendations and enterprise standard operating procedures
- 2.4. Basic maintenance is carried out according to OHS requirements
3. Carry out minor routine maintenance and programmed cleaning of printing units
- 3.1. Cylinder/screen/plate and roller surfaces, safety devices, gears and bearings are checked, lubricated and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 3.2. Ink distribution system components are checked, lubricated, maintained and replaced according to manufacturer's recommendations and enterprise standard operating procedures
- 3.3. Various print control devices are checked, lubricated and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 3.4. Basic maintenance is carried out according to OHS requirements
4. Carry out minor routine maintenance and programmed cleaning of cutting units
- 4.1. Cutting devices and knives are checked, lubricated, maintained and replaced according to manufacturer's recommendations and enterprise standard operating procedures
- 4.2. Machine bed is checked and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 4.3. Basic maintenance is carried out according to OHS requirements
5. Carry out minor routine maintenance and programmed cleaning of folding/collating units
- 5.1. Folding/collating system components are checked, lubricated and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 5.2. Machine bed is checked and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 5.3. Basic maintenance is carried out according to OHS requirements
6. Carry out minor routine maintenance and programmed cleaning of fastening units
- 6.1. Adhesive and mechanical fastening components are checked, lubricated and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 6.2. Machine bed is checked and maintained according to manufacturer's recommendations and enterprise standard operating procedures
- 6.3. Basic maintenance is carried out according to OHS requirements
RANGE STATEMENT
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Maintenance procedures may include:
should meet manufacturer's specifications and requirements.
Inks/coatings may include:
range of standard and specialty inks and specialty finishes such as wax, embossing, foils.
Supervision may include:
the work is carried out under minimal supervision, exercising initiative and judgement with discretion. Occasional supervision of the work of other personnel may be required.
Cuttingunits may include:
range of semi-automatic and automatic folding, collating and inserting units, in-line or off-line operation.
Machines may include:
the operation may apply to a complex machine, various types of machines or all the machinery in a work area. Complex machines include those with electronic, pneumatic, hydraulic or robotics technology.
Printing process may include:
all printing processes ie lithographic, flexographic, gravure, relief polymer mechanical printing.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, corrugated board, plastics and related films, or metal.
Substrate handling may include:
wide and narrow reel and large and small sheet handling systems.
The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.
Maintenance procedures may include:
should meet manufacturer's specifications and requirements.
Inks/coatings may include:
range of standard and specialty inks and specialty finishes such as wax, embossing, foils.
Supervision may include:
the work is carried out under minimal supervision, exercising initiative and judgement with discretion. Occasional supervision of the work of other personnel may be required.
Cuttingunits may include:
range of semi-automatic and automatic folding, collating and inserting units, in-line or off-line operation.
Machines may include:
the operation may apply to a complex machine, various types of machines or all the machinery in a work area. Complex machines include those with electronic, pneumatic, hydraulic or robotics technology.
Printing process may include:
all printing processes ie lithographic, flexographic, gravure, relief polymer mechanical printing.
Substrate types may include:
range of substrates within the major categories of paper, pressure sensitive material, board, corrugated board, plastics and related films, or metal.
Substrate handling may include:
wide and narrow reel and large and small sheet handling systems.
EVIDENCE GUIDE
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
correctly performing basic machine maintenance
carry out routine maintenance on any TWO pieces of equipment or systems, satisfying job, workplace and statutory requirements according to the listed Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
basic production machines.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.
Overview of assessment
Critical aspects for assessment and evidence required to demonstrate competency in this unit
Evidence of the ability to:
correctly performing basic machine maintenance
carry out routine maintenance on any TWO pieces of equipment or systems, satisfying job, workplace and statutory requirements according to the listed Performance Criteria
evidence for assessment may be gathered from assessment of the unit of competency alone or through an integrated assessment activity.
Context of and specific resources for assessment
Assessment must ensure:
assessment may take place on the job, off the job or a combination of these. Off the job assessment must be undertaken in a closely simulated workplace environment
basic production machines.
Method of assessment
A range of assessment methods should be used to assess practical skills and knowledge. The following examples are appropriate for this unit:
direct questioning combined with review of portfolios of evidence and third party workplace reports of on-the-job performance by the candidate.
Guidance information for assessment
Holistic assessment with other units relevant to the industry sector, workplace and job role is recommended.
Replaces
| State Code | National Code | Title | Type |
|---|---|---|---|
| D0500 | ICPSU224B | Perform basic machine maintenance | Unit of competency |
Replaced By
| State Code | National Code | Title | Type |
|---|---|---|---|
| AUO78 | ICPSUP282 | Undertake basic machine maintenance | Unit of competency |