Qualification Outline

Date retreived
22/07/2026 2:27 AM AWST

Whilst all efforts are made to provide accurate and timely information from the relevant source/documentation, please be aware that the information supplied may not be the most current version. The accuracy of the detail has not been confirmed by the Department and therefore should not be relied upon without first confirming the contents.

Certificate IV in Process Manufacturing

Certificate IV in Process Manufacturing

Qualification
National Code:
MSA40311
State Code:
D688
TGA Status:
Replaced
DTWD Status:
Replaced
National Endorsed, State Implementation and Classification
Field of Education
0303 - Process And Resources Engineering
Original TGA Release Date
11/02/2014
Approved Date
14/12/2011
Stream of Study
Initial Vocational (3100 - 3600)
VET Act Classifier
C
Nominal Hours
910
Duration
3 Semesters
Current Release Number
4.00
Current Release Date
11/02/2014
VET Act Conditions
Releases
Release Version Release Date TGA Status DTWD Status
4.00 11/02/2014 Current Approved
Description

This qualification covers the skills and knowledge required to perform a range of high level technical operations and manufacturing tasks required for producing products.

Job roles/employment outcomes
The MSA40311 Certificate IV in Process Manufacturing is intended for advanced production workers who use a range of equipment and are involved in solving complex problems which require theoretical knowledge, combined with an understanding of operating procedures directly related to producing products.

Application
This qualification is typically used to develop employees performing a technical role that includes the ability to work independently and conduct technical problem solving according to the needs of the work required to produce products.

This qualification is designed to develop employees who operate across more than one category within process manufacturing or other product conversion processes in manufacturing. Typical applications would be in chemical, hydrocarbons, refining, minerals processing, plastics, rubber, cablemaking, manufactured mineral products, and other areas as appropriate.

Non-technical team leaders, coordinators and supervisors may be better served by a qualification in competitive manufacturing.

Schedule
Packaging Rules
To be awarded the MSA40311 Certificate IV in Process Manufacturing, competency must be achieved in a total of twenty six (26) units of competency.
- five (5) core units of competency
- twenty one (21) elective units of competency, as specified below.
- a minimum of four (4) units from Group A
- the balance of units, to a maximum of seventeen (17) may be chosen from Group A, B and C (with a maximum of eleven (11) from Group C).
- up to seven (7) elective units may be chosen from other qualifications in this Training Package, other endorsed Training Packages and accredited courses, as specified below in Groups B and C.
1. Core Units

Five (5) units must be completed.

State Code National Code Title Hours Type
W8284 MSAPMSUP200A Achieve work outcomes 52 Unit of competency
WD506 MSS402051A Apply quality standards 30 Unit of competency
D3655 MSAENV272B Participate in environmentally sustainable work practices 20 Unit of competency
W8288 MSAPMSUP210A Process and record information 13 Unit of competency
W8249 MSAPMOHS200A Work safely 26 Unit of competency
2. Group A Elective Units

A minimum of four (4) units must be completed from Group A.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
WA971 PMC554091B Analyse refractory failures 30 Unit of competency
WD538 MSS404052A Apply statistics to operational processes 40 Unit of competency
W8258 MSAPMOHS401A Assess risk 60 Unit of competency
WD543 MSS404082A Assist in implementing a proactive maintenance strategy 50 Unit of competency
W8926 PMAOMIR407B Audit incident preparedness and established response systems 80 Unit of competency
W8954 PMASUP440B Commission/recommission plant 40 Unit of competency
W8929 PMAOMIR430B Conduct and assess incident exercises 35 Unit of competency
W8257 MSAPMOHS400A Contribute to OHS management system 60 Unit of competency
W8927 PMAOMIR418B Coordinate incident response 40 Unit of competency
W8271 MSAPMOPS404A Co-ordinate maintenance 26 Unit of competency
W9044 MSAPMPER400A Coordinate permit process 30 Unit of competency
W8953 PMASUP432B Coordinate pipeline projects 40 Unit of competency
W8955 PMASUP441C Decommission plant 20 Unit of competency
WA969 PMC554020D Design and prepare models, moulds and dies 40 Unit of competency
W8928 PMAOMIR424B Develop and maintain community relationships 30 Unit of competency
W8304 MSAPMSUP400A Develop and monitor quality systems 50 Unit of competency
W8835 PMAOHS420B Develop First Aid procedures and manage resources 40 Unit of competency
W8930 PMAOMIR444B Develop incident containment tactics 40 Unit of competency
W8951 PMASUP410B Develop plant documentation 30 Unit of competency
W7694 PMBTECH406A Diagnose production equipment problems 50 Unit of competency
WD514 MSS403002A Ensure process improvements are sustained 50 Unit of competency
WD521 MSS403021A Facilitate a Just in Time system 50 Unit of competency
WD530 MSS403040A Facilitate and improve implementation of 5S 50 Unit of competency
WD531 MSS403041A Facilitate breakthrough improvements 40 Unit of competency
WD518 MSS403010A Facilitate change in an organisation implementing competitive systems and practices 50 Unit of competency
WD519 MSS403011A Facilitate implementation of competitive systems and practices 40 Unit of competency
WD540 MSS404060A Facilitate the use of planning software systems in a work area or team 50 Unit of competency
W8273 MSAPMOPS406A Identify problems in electronic control systems 40 Unit of competency
W8272 MSAPMOPS405A Identify problems in fluid power system 40 Unit of competency
D3656 MSAENV472B Implement and monitor environmentally sustainable work practices 40 Unit of competency
WD524 MSS403030A Improve cost factors in work practices 50 Unit of competency
WD520 MSS403013A Lead team culture improvement 40 Unit of competency
W8891 PMAOPS411B Manage plant shutdown and restart 40 Unit of competency
C8229 PSPPM402B Manage simple projects 50 Unit of competency
W8952 PMASUP420B Minimise environmental impact of process 40 Unit of competency
WD535 MSS403051A Mistake proof an operational process 50 Unit of competency
W8931 PMAOMIR449B Monitor legal compliance obligations during incidents 40 Unit of competency
W8890 PMAOPS410B Monitor remote production facilities 40 Unit of competency
W7692 PMBTECH404B Mould chemical resistant and/or fire retardant fibre-composites 40 Unit of competency
WA696 MSL954001A Obtain representative samples in accordance with sampling plan 40 Unit of competency
W8889 PMAOPS405A Operate complex control systems 80 Unit of competency
W8269 MSAPMOPS400A Optimise process/plant area 60 Unit of competency
W8958 PMASUP445A Participate in HAZOP studies 40 Unit of competency
W5450 MEM15001B Perform basic statistical quality control 18 Unit of competency
WA719 MSL974003A Perform chemical tests and procedures 60 Unit of competency
W7689 PMBTECH401B Predict polymer properties and characteristics 60 Unit of competency
W7693 PMBTECH405B Repair damaged fibre-composites structures 50 Unit of competency
W8888 PMAOPS402A Respond to abnormal process situations 50 Unit of competency
W7690 PMBTECH402B Set advanced or complex dies 50 Unit of competency
W8892 PMAOPS450B Solve colour problems 50 Unit of competency
W7691 PMBTECH403B Test fibre-composites materials and laminates 40 Unit of competency
W7684 PMBPROD430B Trial a new die/tool 60 Unit of competency
W7685 PMBPROD431B Trial a new, advanced or complex mould 40 Unit of competency
W8270 MSAPMOPS401A Trial new process or product 26 Unit of competency
WD542 MSS404081A Undertake proactive maintenance analyses 50 Unit of competency
WD537 MSS404050A Undertake process capability improvements 50 Unit of competency
WA970 PMC554090B Undertake simple refractory design 40 Unit of competency
3. Group B Elective Units

The balance of units to a maximum of seventeen (17) may be chosen from Group B.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
W5484 MEM11007B Administer inventory procedures 36 Unit of competency
W8296 MSAPMSUP301A Apply HACCP to the workplace 30 Unit of competency
S7805 TAEASS402B Assess competence 15 Unit of competency
W8299 MSAPMSUP310A Contribute to the development of plant documentation 30 Unit of competency
W8300 MSAPMSUP330A Develop and adjust a production schedule 30 Unit of competency
W8302 MSAPMSUP383A Facilitate a team 20 Unit of competency
W8256 MSAPMOHS300A Facilitate the implementation of OHS for a work group 40 Unit of competency
W8295 MSAPMSUP300A Identify and implement opportunities to maximise production efficiencies 40 Unit of competency
W8297 MSAPMSUP303A Identify equipment faults 26 Unit of competency
W5418 MEM09002B Interpret technical drawing 36 Unit of competency
D3654 MSAPMPER300C Issue work permits 20 Unit of competency
W8298 MSAPMSUP309A Maintain and organise workplace records 26 Unit of competency
W8268 MSAPMOPS363A Organise on site work 30 Unit of competency
S7788 TAEASS403B Participate in assessment validation 20 Unit of competency
WA705 MSL973001A Perform basic tests 80 Unit of competency
W5492 MEM12023A Perform engineering measurements 48 Unit of competency
W5534 MEM15004B Perform inspection 18 Unit of competency
W5265 MEM03001B Perform manual production assembly 36 Unit of competency
W5483 MEM11006B Perform production packaging 18 Unit of competency
W5482 MEM11005B Pick and process order 36 Unit of competency
S7787 TAEASS401B Plan assessment activities and processes 20 Unit of competency
WE059 MEM09204A Produce basic engineering detail drawings 72 Unit of competency
W7671 PMBPROD380B Produce composites using chopper gun/depositor 52 Unit of competency
W8301 MSAPMSUP382A Provide coaching/mentoring in the workplace 40 Unit of competency
WA870 TAEDEL301A Provide work skill instruction 40 Unit of competency
W7555 PMBPREP304C Set a die 26 Unit of competency
W5270 MEM03006B Set assembly stations 18 Unit of competency
W5533 MEM15003B Use improvement processes in team activities 36 Unit of competency
W7686 PMBTECH301B Use material and process knowledge to solve problems 40 Unit of competency
W8303 MSAPMSUP390A Use structured problem solving tools 40 Unit of competency
4. Group C Elective Units

The balance of units to a maximum of eleven (11) may be chosen from Group C.
Please refer to the packaging rules for the full details of available options.

State Code National Code Title Hours Type
WD503 MSS402040A Apply 5S procedures 30 Unit of competency
WD501 MSS402030A Apply cost factors to work practices 35 Unit of competency
WD500 MSS402021A Apply Just in Time procedures 30 Unit of competency
WD499 MSS402020A Apply quick changeover procedures 30 Unit of competency
W8279 MSAPMSUP100A Apply workplace procedures 26 Unit of competency
W8280 MSAPMSUP101A Clean workplace or equipment 26 Unit of competency
W8281 MSAPMSUP102A Communicate in the workplace 26 Unit of competency
D9322 RIIRIS201B Conduct local risk control 20 Unit of competency
W8250 MSAPMOHS205A Control minor incidents 26 Unit of competency
W7310 LMTGN2008B Coordinate work of team or section 30 Unit of competency
D3818 FPICOT2238A Cut materials with a hand-held chainsaw 40 Unit of competency
W3683 MSAPMPER205C Enter confined space 30 Unit of competency
W8248 MSAPMOHS110A Follow emergency response procedures 26 Unit of competency
W8247 MSAPMOHS100A Follow OHS procedures 26 Unit of competency
W8254 MSAPMOHS217A Gas test atmospheres 30 Unit of competency
W7579 PMBPROD247C Hand lay up composites 52 Unit of competency
W8291 MSAPMSUP273A Handle goods 30 Unit of competency
W8283 MSAPMSUP172A Identify and minimise environmental hazards 20 Unit of competency
W5452 MEM16008A Interact with computing technology 18 Unit of competency
WC255 PMAOPS280B Interpret process plant schematics 20 Unit of competency
W7008 MSAPMOPS101A Make measurements 20 Unit of competency
W8292 MSAPMSUP280A Manage conflict at work 20 Unit of competency
W8275 MSAPMPER201A Monitor and control work permits 20 Unit of competency
W8289 MSAPMSUP230A Monitor process operations 26 Unit of competency
W9041 MSAPMPER202A Observe permit work 20 Unit of competency
D5066 TLID2010A Operate a forklift 40 Unit of competency
W8253 MSAPMOHS216A Operate breathing apparatus 20 Unit of competency
W8265 MSAPMOPS200A Operate equipment 40 Unit of competency
W5451 MEM16006A Organise and communicate information 18 Unit of competency
W8286 MSAPMSUP204A Pack products or materials 26 Unit of competency
W8293 MSAPMSUP291A Participate in continuous improvement 26 Unit of competency
W5268 MEM03004B Perform electronic/electrical assembly (production) 72 Unit of competency
W5267 MEM03003B Perform sheet and plate assembly 36 Unit of competency
W7009 MSAPMOPS102A Perform tasks to support production 30 Unit of competency
W8255 MSAPMOHS220A Provide initial First Aid response 30 Unit of competency
W8285 MSAPMSUP201A Receive or despatch goods 26 Unit of competency
W8294 MSAPMSUP292A Sample and test materials and product 40 Unit of competency
W7548 PMBHAN103C Shift materials safely by hand 26 Unit of competency
WD497 MSS402002A Sustain process improvements 40 Unit of competency
W8287 MSAPMSUP205A Transfer loads 26 Unit of competency
W8252 MSAPMOHS212A Undertake first response to fire incidents 26 Unit of competency
W9039 MSAPMOHS210B Undertake first response to non-fire incidents 26 Unit of competency
W8290 MSAPMSUP240A Undertake minor maintenance 26 Unit of competency
WD511 MSS402080A Undertake root cause analysis 30 Unit of competency
W7007 MSAPMOPS100A Use equipment 30 Unit of competency
W5563 MEM18001C Use hand tools 18 Unit of competency
W8266 MSAPMOPS212A Use organisation computers or data systems 26 Unit of competency
WD509 MSS402060A Use planning software systems in operations 30 Unit of competency
W5574 MEM18002B Use power tools/hand held operations 18 Unit of competency
W8282 MSAPMSUP106A Work in a team 26 Unit of competency
D3652 MSAPMPER200C Work in accordance with an issued permit 20 Unit of competency
W5505 MEM13003B Work safely with industrial chemicals and materials 18 Unit of competency
W5548 MEM16007A Work with others in a manufacturing, engineering or related environment 4 Unit of competency
Replaced By
State Code National Code Title Type
BAM7 MSM40116 Certificate IV in Process Manufacturing Qualification
No information
Entry Requirements

Not applicable.

Traineeships and Apprenticeships
No information